Suzuki Grand Vitara XL-7 Service Manual page 215

7) Remove thickness gauge (2) or the like from crankshaft timing
gear (1).
8) Remove special tool (C) and (D).
9) Fit special tool (A) as shown in figure.
Special tool
(A): 09919-56560/OUT0000138
10) Turn timing belt tensioner (1) in counterclockwise using special
tool (B) until special tool (A) indicates 98 ± 2. Then tighten tim-
ing belt tensioner bolt (2) to specified torque.
Special tool
(B): 09919-56550/OUT0000141
Tightening torque
Timing belt tensioner bolt (a):
.
20 N m (2.0 kg-m, 14.5 lb-ft)
11) Remove special tool (A).
12) Turn crankshaft so that crank timing pulley key (3) turns up, and
then lock camshaft timing belt pulley (1) inserting special tool
(C) into cylinder head hole as shown in figure.
Special tool
(C): 09910-26540/OUT0000151
13) Lock flywheel (MT) or drive plate (AT) inserting special tool (D)
into holes in both cylinder block and flywheel (MT) (or drive
plate (AT)) with crank timing pulley key turned up.
Special tool
(D): 09910-26530/OUT0000160
14) Install lower timing belt cover (4), and then Install crankshaft
pulley (5) and tighten crankshaft pulley bolt (6) to specified
torque.
Tightening torque
Crankshaft pulley bolt (c):
.
45 N m (4.5 kg-m, 32.5 lb-ft)
15) Remove all special tools, and then turn crankshaft over eight
rotations in clockwise.
16) Install the following special tools again referring to step 12) and
13).
Special tool
(C): 09910-26540/OUT0000151
(D): 09910-26530/OUT0000160
ENGINE MECHANICAL (RHZ ENGINE) 6A3-17