Unit Assembly; Gear Shift Lever Case Assembly - Suzuki Grand Vitara XL-7 Service Manual

7A2-34 MANUAL TRANSMISSION

UNIT ASSEMBLY

GEAR SHIFT LEVER CASE ASSEMBLY

1) Wash and inspect each part and replace if necessary. Also
check item as described below and correct whatever necessary
carefully by using reamer, oilstone and the like, wash it thor-
oughly and reassemble it.
Item to be checked is;
D Shift shaft should go into case smoothly.
2) Insert shift shaft (1) as shown in the figure while making sure that
inner parts are in proper direction.
NOTE:
D Cut off portion (3) in shift shaft (1) should face downward
when shift shaft (1) is installed.
D Shift lever (2) should be installed at the same time.
3) Drive in new spring pins (2) for gear shift lever (5) and shift arm
(7).
NOTE:
When driving in spring pins, position their slits 180_ ± 30_
apart.
Special Tool
(A): 09925-78210
4) Drive new case plug (8) into lever case (1).
5) Apply grease to shift lever bush (9) and install it.
"A": Grease 99000-25010
3. Inner spring pin
4. Outer spring pin
6. Gear shift shaft
6) Clean mating surface of gear shift lever case (1) and case plate
(2), and then apply sealant evenly to surface of gear shift lever
case (1) by using a nozzle (3) as shown in the figure by such
amount that its section is 1.5 mm (0.059 in.) in diameter.
"A": Sealant 99000-31110
7) Tighten screws to specified torque.
Tightening torque
Gear shift lever case plate screws (b):
6 N
.
m (0.6 kg-m, 4.5 lb-ft)