Suzuki Grand Vitara XL-7 Service Manual page 397

18) Install spacer and needle bearing (1).
19) Press-fit thrust washer (1) and counter shaft bearing (2) to
counter shaft with press (3) and special tool.
Special tool
(A): 09940-54950
20) Select circlip (1) that will make its thrust clearance 0.1 mm
(0.0039 in.) or less and install it.
Circlip thickness specification:
2. Thickness gauge
21) Check counter 5th gear (1) thrust clearance by using thickness
gauge (2).
Counter 5th gear thrust clearance:
Standard: 0.1 – 0.3 mm (0.0040 – 0.0118 in.)
ID mark
1 1.90 – 1.95 mm (0.0748 – 0.0767 in.)
2 1.96 – 2.01 mm (0.0768 – 0.0791 in.)
3 2.02 – 2.07 mm (0.0792 – 0.0814 in.)
4 2.08 – 2.13 mm (0.0815 – 0.0838 in.)
5 2.14 – 2.19 mm (0.0839 – 0.0862 in.)
6 2.20 – 2.25 mm (0.0863 – 0.0885 in.)
7 2.26 – 2.31 mm (0.0886 – 0.0909 in.)
MANUAL TRANSMISSION 7A2-49
Circlip thickness