Remounting Of Transmission Unit - Suzuki Grand Vitara XL-7 Service Manual

REMOUNTING OF TRANSMISSION UNIT

Reverse dismounting procedure for remounting, and then note the
following instruction.
D Slant the rear of the engine down, using support device (1) and
install transmission to engine.
D Use specified torques as given below.
Tightening torque
Transmission to engine bolts and nuts (a):
.
55 N m (5.5 kg-m, 40.0 lb-ft)
Engine rear mounting member bolts (b):
.
50 N m (5.0 kg-m, 36.5 lb-ft)
Exhaust No.1 pipe to manifold nuts (c):
.
60 N m (6.0 kg-m, 43.5 lb-ft)
Exhaust No.1 pipe to exhaust No.2 pipe bolts:
.
50 N m (5.0 kg-m, 36.5 lb-ft)
Exhaust No.2 pipe to muffler nuts (d):
.
60 N m (6.0 kg-m, 43.5 lb-ft)
Front propeller shaft universal joint flange bolts (e):
.
50 N m (5.0 kg-m, 36.5 lb-ft)
Rear propeller shaft universal joint flauge bolts (f):
.
60 N m (6.0 kg-m, 43.5 lb-ft)
Engine rear mounting bolts (g):
.
50 N m (5.0 kg-m, 36.5 lb-ft)
CKP sensor mounting bolt:
.
10 N m (1.0 kg-m, 7.5 lb-ft)
Stabilizer bar mount bush braket bolts:
.
23 N m (2.3 kg-m, 17.0 lb-ft)
D Set each clamp for wiring, hoses and cable securely.
D Set clamp for shift control lever boots securely.
D After installing clutch operating cylinder, check clutch pedal free
travel. Refer to Section 7C1.
D Fill gear oil to transmission and transfer as specified.
D Connect battery and check function of engine, clutch, transmis-
sion and transfer.
D When installing propeller shaft, align the match marks (2).
MANUAL TRANSMISSION 7A2-13