Neutral Lockout Limit Switch - Club Car 2005 FE290 Maintenance Service Supplement

ELECTRICAL COMPONENTS
2. Remove electrical component box cover (1) (Figure 12-17, Page 12-16).
3. Remove the two nuts (9) and washers (10) securing the accelerator pedal limit switch (11). Do not dis-
connect the wires attached to switch (Figure 12-17, Page 12-16).
4. Disconnect the two white/black wires and the black wire from the kill limit switch (12).
5. Remove the kill limit switch (12).
Kill Limit Switch Installation
1. Install the kill limit switch (12) onto the two screws (16) (Figure 12-17, Page 12-16).
2. Connect the two white/black wires to the common (COM) terminal and the black wire to the normally
open (NO) terminal of the kill limit switch (12).
3. Install the accelerator pedal limit switch (11) onto the screws (16). Secure the switch with washers (10)
and nuts (9). Tighten to 5 in-lb (0.6 N·m).
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CAUTION
• Do not overtighten the retaining nuts. If the nuts are overtightened, limit switches could be
damaged.
4. Press and release the accelerator pedal to make sure that both switches are being activated when the
pedal is released.
5. Install snap-on electrical component box cover (1). Be sure to press down firmly all corners. Install screw
(20) and tighten to 18 in-lb (2 N·m).
6. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.

NEUTRAL LOCKOUT LIMIT SWITCH

See General Warning, Section 10, Page 10-1.
Testing the Neutral Lockout Limit Switch
See Test Procedure 7, Section 11, Page 11-15.
Neutral Lockout Limit Switch Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Disconnect the wires from the neutral lockout limit switch (5) located on the back of the Forward/Reverse
shifter assembly (Figure 12-18, Page 12-18).
3. Remove two nuts (2) and washers (6) from the neutral lockout limit switch (5) and slide the neutral lockout
limit switch off of the screws.
Neutral Lockout Limit Switch Installation
1. Install the neutral lockout limit switch (5) with two washers (6) and two nuts (2) (Figure 12-18,
Page 12-18). Tighten to 5 in-lb (0.6 N·m). Place the Forward/Reverse handle in REVERSE to make sure
that both switches actuate. See following CAUTION.
2005 FE290 Gasoline Vehicle Maintenance and Service Supplement
Neutral Lockout Limit Switch
Page 12-17
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