Honda CBR650F Service Manual page 300

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Install a new fork tube bushing [1] if it has been
Be careful not to
removed.
damage the coating
on the bushing. Do
not spread open the
• Remove the burrs from the bushing mating surface,
bushing more than
being careful not to peel off the coating.
necessary.
Install the following:
– Rebound spring [2] (onto the fork piston)
– Fork piston [3] (into the fork tube [4])
– Oil lock piece [5] (onto the fork piston)
Install the fork tube into the fork slider.
Hold the fork slider in a vise with soft jaws or shop
towels.
Apply locking agent to the threads of the fork socket
bolt [1].
Install the socket bolt with a new sealing washer [2] and
If the fork piston
tighten it to the specified torque.
turns with the
socket bolt,
TORQUE: 20 N·m (2.0 kgf·m, 15 lbf·ft)
temporarily install
the fork spring,
spring collar and
fork cap.
Place the guide bushing [1] over the fork tube and rest it
on the slider. Put the back-up ring [2] and an old
bushing or equivalent tool on the guide bushing.
Drive the bushing into place, using the special tools.
TOOLS:
[3] Fork seal driver
[4] Fork seal driver attachment
Wrap vinyl tape around the fork tube top end to avoid
damaging the oil seal lip.
Apply fork fluid to the lips of a new oil seal [5] and install
it with the marking facing up.
Drive the oil seal until the stopper ring groove [6] is
visible using the same tools.
Install the stopper ring [1] into the groove in the fork
Be careful not to
slider.
scratch the fork
tube.
Apply fork fluid to the lips of a new dust seal [2] and
install it.
FRONT WHEEL/SUSPENSION/STEERING
[5]
07947-KA50100
07947-KF00100
[2]
[1]
[1]
[2]
[5]
[2]
[6]
[3]
[1]
[4]
[3]
[1]
[4]
[2]
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