Honda CBR650F Service Manual page 13

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GENERAL INFORMATION
CLUTCH/GEARSHIFT LINKAGE/STARTER CLUTCH SPECIFICATIONS
Clutch lever freeplay
Clutch
Clutch outer guide
Mainshaft O.D. at clutch outer guide
Starter driven gear boss O.D.
CRANKCASE/TRANSMISSION SPECIFICATIONS
Transmission Gear I.D.
Bushing O.D.
Gear-to-bushing
clearance
Bushing I.D.
Mainshaft O.D.
Countershaft O.D.
Bushing-to-shaft
clearance
Shift fork, Shift fork shaft O.D.
fork shaft
Shift fork I.D.
Shift fork claw thickness
CRANKSHAFT/PISTON/CYLINDER SPECIFICATIONS
Crankshaft Connecting rod big end side clearance
Crankpin bearing oil clearance
Main journal bearing oil clearance
Runout
Cylinder I.D.
Out-of-round
Taper
Warpage
Piston, Piston O.D. at 7 mm (0.3 in) from bottom
piston pin,
Piston pin hole I.D.
piston ring
Piston pin O.D.
Piston-to-piston pin clearance
Piston ring end
gap
Piston ring-to-ring
groove clearance
Cylinder-to-piston clearance
Connecting rod small end I.D.
Connecting rod-to-piston pin clearance
1-8
ITEM
Spring free length
Disc thickness
Plate warpage
I.D.
O.D.
ITEM
M5
C1, M6
C2, C3, C4
M5, M6
C2
C3, C4
M5
C2
M5
C2
at M5 bushing
at C2 bushing
M5
C2
ITEM
Top
Second
Oil (side rail)
Top
Second
STANDARD
10 – 20 (0.4 – 0.8)
46.1 (1.81)
2.92 – 3.08 (0.115 – 0.121)
–
25.000 – 25.021 (0.9843 – 0.9851)
34.984 – 35.000 (1.3773 – 1.3780)
24.980 – 24.990 (0.9835 – 0.9839)
45.657 – 45.673 (1.7975 – 1.7981)
STANDARD
28.000 – 28.021 (1.1024 – 1.1032)
28.000 – 28.021 (1.1024 – 1.1032)
33.000 – 33.025 (1.2992 – 1.3002)
27.959 – 27.980 (1.1007 – 1.1016)
32.955 – 32.980 (1.2974 – 1.2984)
32.950 – 32.975 (1.2972 – 1.2982)
0.020 – 0.062 (0.0008 – 0.0024)
0.020 – 0.070 (0.0008 – 0.0028)
25.000 – 25.021 (0.9843 – 0.9851)
29.985 – 30.006 (1.1805 – 1.1813)
24.967 – 24.980 (0.9830 – 0.9835)
29.967 – 29.980 (1.1798 – 1.1803)
0.020 – 0.054 (0.0008 – 0.0021)
0.005 – 0.039 (0.0002 – 0.0015)
11.957 – 11.968 (0.4707 – 0.4710)
12.000 – 12.018 (0.4724 – 0.4731)
5.93 – 6.00 (0.233 – 0.236)
STANDARD
0.05 – 0.20 (0.002 – 0.008)
0.032 – 0.052 (0.0013 – 0.0020)
0.017 – 0.035 (0.0007 – 0.0014)
–
67.000 – 67.015 (2.6378 – 2.6384)
–
–
–
66.965 – 66.985 (2.6364 – 2.6372)
16.002 – 16.008 (0.6300 – 0.6302)
15.994 – 16.000 (0.6297 – 0.6299)
0.002 – 0.014 (0.0001 – 0.0006)
0.10 – 0.20 (0.004 – 0.008)
0.21 – 0.31 (0.008 – 0.012)
0.20 – 0.70 (0.008 – 0.028)
0.030 – 0.060 (0.0012 – 0.0024)
0.015 – 0.050 (0.0006 – 0.0020)
0.010 – 0.045 (0.0004 – 0.0018)
16.030 – 16.044 (0.6311 – 0.6317)
0.03 – 0.05 (0.001 – 0.002)
Unit: mm (in)
SERVICE LIMIT
–
45.1 (1.78)
2.6 (0.10)
0.30 (0.012)
25.031 (0.9855)
34.974 (1.377)
24.960 (0.9827)
45.642 (1.7969)
Unit: mm (in)
SERVICE LIMIT
28.04 (1.104)
28.04 (1.104)
33.04 (1.301)
27.94 (1.100)
32.94 (1.297)
32.93 (1.296)
0.10 (0.004)
0.10 (0.004)
25.04 (0.986)
30.02 (1.182)
24.96 (0.983)
29.96 (1.180)
0.07 (0.003)
0.06 (0.002)
11.95 (0.470)
12.03 (0.474)
5.9 (0.23)
Unit: mm (in)
SERVICE LIMIT
0.25 (0.010)
0.06 (0.002)
0.05 (0.002)
0.05 (0.002)
67.10 (2.642)
0.10 (0.004)
0.10 (0.004)
0.10 (0.004)
66.90 (2.634)
16.02 (0.631)
15.98 (0.629)
0.04 (0.002)
0.4 (0.02)
0.5 (0.02)
1.0 (0.04)
0.10 (0.004)
0.08 (0.003)
0.10 (0.004)
16.05 (0.632)
0.07 (0.003)