SELVA MARINE Fin Whale 225 EFI Manuals

Manuals and User Guides for SELVA MARINE Fin Whale 225 EFI. We have 1 SELVA MARINE Fin Whale 225 EFI manual available for free PDF download: Service Manual

SELVA MARINE Fin Whale 225 EFI Service Manual (399 pages)

Brand: SELVA MARINE | Category: Outboard Motor | Size: 13.93 MB

Gen Info General Information

5
- Important Information
  2
- Table of Contents
  5
- Gen Info
  
  6
- How to Use this Manual
  
  6
  - Manual Format
    6
  - Symbol
    7
  - Contents
    7
  - Abbreviation
    8
- General Information
  
  6
- Safety While Working
  
  9
  - Fire Prevention
    9
  - Ventilation
    9
  - Self-Protection
    9
  - Part, Lubricant, and Sealant
    9
  - Good Working Practice
    10
  - Disassembly and Assembly
    10
- Identification
  
  11
  - Model
    11
  - Serial Number
    11
- Special Service Tool
  
  12
- Feature and Benefit
  
  19
  - Water Separator
    19
  - Injector
    20
  - Ecm
    21
- Propeller Selection
  
  26
  - Propeller Size
    26
  - Selection
    26
- Predelivery Check
  
  27
Spec Specification

31
- Specification
  
  32
- General Specification
  
  32
- Maintenance Specification
  
  34
  - Power Unit
    34
  - Fuel System
    37
  - PTT Unit
    38
  - Lower Unit
    38
  - Electrical
    39
  - Dimension
    43
- Tightening Torque
  
  45
  - Specified Torque
    45
  - General Torque
    48
Chk Adj/Chk Adj

49
- Periodic Check and Adjustment
  
  50
- Chk Adj
  
  50
- Maintenance Interval Chart
  
  50
- Top Cowling
  
  52
  - Checking the Top Cowling
    52
- Fuel System
  
  52
- Power Unit
  
  54
- Control System
  
  60
- Bracket Unit
  
  62
  - Checking the PTT Operation
    62
  - Checking the PTT Fluid Level
    62
- Lower Unit
  
  63
- General
  
  65
  - Checking the Anode
    65
  - Checking the Battery
    66
  - Lubricating the Outboard Motor
    67
Fuel Fuel System

69
- Fuel System
  
  70
- Hose Routing
  
  70
  - Fuel Hose and Blowby Hose
    70
  - Vapor Gas Hose
    71
  - Cooling Water Hose
    72
- Fuel System
  
  74
- Intake Manifold
  
  78
- Accelerator Position Sensor
  
  81
- Throttle Body
  
  82
- Fuel Filter
  
  88
  - Checking the Fuel Filter Assembly
    89
- Low-Pressure Fuel Pump
  
  90
- Fuel Injector
  
  92
  - Checking the Fuel Rail
    93
  - Installing the Fuel Injector
    93
  - Vapor Separator
    95
- Vapor Separator
  
  97
Powr Power Unit

100
- Power Unit
  
  102
- Power Unit (Check and Adjustment)
  
  102
  - Checking the Compression Pressure
    102
  - Checking the Oil Pressure
    102
  - Checking the Oil Pressure Sensor
    103
  - ECM Base Assembly
    105
  - Stator Assembly
    107
  - Camshaft
    108
  - Checking the Valve Clearance
    110
  - Adjusting the Valve Clearance
    112
  - Replacing the Timing Belt
    116
  - Removing the Timing Belt, Driven Sprocket, and Camshaft
    122
  - Checking the Timing Belt and Sprocket
    125
  - Checking the Valve Lifter
    125
  - Checking the Camshaft
    126
  - Installing the Camshaft, Driven Sprocket, and Timing Belt
    127
- Power Unit
  
  134
  - Power Unit Assembly
    134
  - Starter Motor
    136
  - Junction Box
    137
  - Fuse Box
    138
  - Ecm
    139
  - Removing the Power Unit
    140
  - Removing the Wiring Harness
    142
- Cylinder Head
  
  144
  - Exhaust Cover
    146
  - Removing the Cylinder Head
    147
  - Checking the Valve Spring
    147
  - Checking the Valve
    147
  - Checking the Valve Guide
    148
  - Replacing the Valve Guide
    149
  - Checking the Valve Seat
    150
  - Refacing the Valve Seat
    150
  - Checking the Cylinder Head
    152
  - Installing the Valve
    153
  - Removing the Exhaust Cover
    154
  - Checking the Exhaust Cover Anode
    154
  - Installing the Exhaust Cover
    154
  - Removing the Cooling Water Passage Cover
    154
  - Checking the Cooling Water Passage Cover Anode
    155
  - Installing the Cooling Water Passage Cover
    155
  - Installing the Cylinder Head
    156
- Cylinder Block
  
  158
  - Crankcase
    158
  - Cylinder Block
    160
  - Disassembling the Cylinder Block
    162
  - Checking the Piston Diameter
    163
  - Checking the Cylinder Bore
    163
  - Checking the Piston Clearance (Reference)
    163
  - Checking the Piston Ring
    163
  - Checking the Piston Ring End Gap (Reference)
    164
  - Checking the Piston Ring Groove
    164
  - Checking the Piston Ring Side Clearance
    164
  - Checking the Piston Pin Boss Bore
    164
  - Checking the Piston Pin
    165
  - Checking the Connecting Rod Small End Inside Diameter
    165
  - Checking the Connecting Rod Big End Side Clearance
    165
  - Checking the Crankshaft
    166
  - Checking the Crankpin Oil Clearance
    166
  - Selecting the Connecting Rod Bearing
    167
  - Checking the Crankshaft Journal Oil Clearance
    168
  - Selecting the Main Bearing
    169
  - Assembling the Power Unit
    170
  - Disassembling the Oil Pump
    174
  - Checking the Oil Pump
    174
  - Assembling the Oil Pump
    174
  - Installing the Oil Pump
    176
  - Installing the Wiring Harness
    177
  - Installing the Power Unit
    179
Lowr Lower Unit

184
- Lower Unit
  
  186
- Lower Unit (Regular Rotation Model)
  
  186
- Propeller Shaft Housing (Regular Rotation Model)
  
  191
- Drive Shaft and Lower Case (Regular Rotation Model)
  
  199
  - Removing the Drive Shaft
    199
  - Disassembling the Drive Shaft Housing
    199
  - Disassembling the Forward Gear
    199
  - Disassembling the Lower Case
    199
  - Checking the Pinion and Forward Gear
    200
  - Checking the Bearing
    200
  - Checking the Drive Shaft
    200
  - Checking the Lower Case
    200
  - Assembling the Lower Case
    200
  - Assembling the Forward Gear
    201
  - Assembling the Drive Shaft Housing
    201
  - Installing the Drive Shaft
    201
  - Installing the Propeller Shaft Housing
    202
  - Installing the Water Pump and Shift Rod
    203
  - Installing the Lower Unit
    205
- Shimming (Regular Rotation Model)
  
  207
  - Shimming
    208
  - Selecting the Pinion Shim
    208
  - Selecting the Forward Gear Shim
    209
  - Selecting the Reverse Gear Shim
    210
  - Selecting the Propeller Shaft Shim
    211
- Backlash (Regular Rotation Model)
  
  213
  - Measuring the Forward and Reverse Gear Backlash
    213
- Lower Unit (Counter Rotation Model)
  
  216
- Propeller Shaft Housing (Counter Rotation Model)
  
  220
- Drive Shaft and Lower Case (Counter Rotation Model)
  
  229
  - Removing the Drive Shaft
    229
  - Disassembling the Drive Shaft Housing
    229
  - Disassembling the Reverse Gear
    229
  - Disassembling the Lower Case
    230
  - Checking the Pinion and Reverse Gear
    230
  - Checking the Bearing
    230
  - Checking the Drive Shaft
    230
  - Checking the Lower Case
    230
  - Assembling the Lower Case
    231
  - Assembling the Reverse Gear
    231
  - Assembling the Drive Shaft Housing
    232
  - Installing the Drive Shaft
    232
  - Installing the Propeller Shaft Housing
    233
  - Installing the Water Pump and Shift Rod
    234
  - Installing the Lower Unit
    235
- Shimming (Counter Rotation Model)
  
  238
  - Shimming
    239
  - Selecting the Pinion Shim
    239
  - Selecting the Reverse Gear Shim
    240
  - Selecting the Forward Gear Shim
    242
  - Selecting the Propeller Shaft Shim
    243
- Backlash (Counter Rotation Model)
  
  245
Brkt Bracket Unit

248
- Shift Rod and Bottom Cowling
  
  250
  - Disassembling the Bottom Cowling
    254
  - Disassembling the Shift Bracket
    255
  - Assembling the Shift Bracket
    255
  - Assembling the Bottom Cowling
    256
  - Upper Case and Steering Arm
    259
- Upper Case and Steering Arm
  
  261
  - Removing the Upper Case
    264
  - Disassembling the Upper Case
    264
  - Checking the Drive Shaft Bushing
    265
  - Disassembling the Oil Pan and Exhaust Manifold
    265
  - Checking the Oil Pan and Exhaust Manifold
    265
  - Checking the Oil Strainer
    265
  - Assembling the Oil Pan and Exhaust Manifold
    265
  - Assembling the Upper Case
    267
  - Installing the Upper Case
    268
  - Removing the Steering Arm
    269
  - Installing the Steering Arm
    269
- Clamp Bracket and Swivel Bracket
  
  271
  - Removing the PTT Unit
    273
  - Removing the Clamp Bracket
    274
  - Installing the Clamp Bracket
    274
  - Installing the PTT Unit
    276
  - Adjusting the Trim Sensor
    277
- PTT Unit
  
  281
  - Checking the Hydraulic Pressure
    281
- PTT Motor
  
  284
  - Disassembling the PTT Motor
    285
  - Checking the PTT Motor
    285
  - Checking the Brush
    286
  - Assembling the PTT Motor
    287
  - Gear Pump
    289
- Gear Pump
  
  292
  - Disassembling the Gear Pump
    292
  - Checking the Gear Pump
    292
  - Checking the Gear Pump Housing
    293
  - Checking the Reservoir
    293
  - Checking the Filter
    293
  - Assembling the Gear Pump
    293
- Tilt Cylinder and Trim Cylinder
  
  296
  - Disassembling the Tilt Cylinder and Trim Cylinder
    298
  - Checking the Tilt Cylinder and Trim Cylinder
    300
  - Checking the Valve
    300
  - Assembling the Tilt Ram
    300
  - Assembling the Trim Ram
    302
  - Installing the Tilt Cylinder
    302
  - Installing the Trim Ram
    302
  - Installing the PTT Motor
    303
  - Installing the Reservoir
    304
  - Installing the Tilt Ram
    304
  - Bleeding the PTT Unit
    305
  - Bleeding the PTT Unit (Built-In)
    306
- PTT Electrical System
  
  307
  - Checking the Fuse
    307
  - Checking the PTT Relay
    307
  - Checking the PTT Switch
    308
  - Checking the Trim Sensor
    309
Elec Electrical System

310
- Checking the Electrical Component
  
  312
  - Checking Using the YDIS
    312
  - Measuring the Peak Voltage
    312
- Electrical System
  
  312
- Electrical Component
  
  314
  - Port View
    314
  - Starboard View
    315
  - Fuse Holder
    316
  - Aft View
    317
  - Top View
    318
- Wiring Harness Routing
  
  319
  - Port View
    319
  - Starboard View
    321
  - Aft View
    324
  - Top View
    325
  - Bottom Cowling
    326
- Ignition and Ignition Control System
  
  329
- ECM and Electronic Throttle Valve Control System
  
  337
- Variable Camshaft Timing Control System
  
  345
  - Checking the Cam Position Sensor
    345
  - Checking the Oil Control Valve
    347
- Fuel Control System
  
  348
  - Checking the Water Detection Switch
    348
    
    Checking the Fuel Injector
    349
    
    Checking the Low-Pressure Fuel Pump and High-Pressure Fuel Pump
    350
    
    Checking the High-Pressure Fuel Pump Relay
    350
    
    Checking the Vapor Shut-Off Valve
    351
- Starting System
  
  351
  - Checking the Fuse
    351
  - Checking the Starter Relay
    352
- Starter Motor
  
  355
  - Removing the Starter Motor
    355
  - Checking the Starter Motor Operation
    355
  - Checking the Magnet Switch
    356
  - Checking the Starter Motor Pinion
    356
  - Disassembling the Starter Motor
    356
  - Checking the Starter Motor
    358
  - Checking the Brush
    359
  - Assembling the Starter Motor
    359
  - Installing the Starter Motor
    361
- Charging System
  
  361
  - Checking the Stator Coil
    361
  - Checking the Rectifier Regulator
    362
  - Trbl Shtg
    366
    
    Troubleshooting
    366
  - Ydis
    366
    
    Introduction
    366
    
    Troubleshooting the Power Unit
    371
  - Troubleshooting the Power Unit Using the YDIS
    371
    
    Trouble Code and Checking Step
    374
    
    Troubleshooting the Power Unit Using the Diagnostic Flash Indicator
    382
    
    Troubleshooting the Power Unit (Trouble Code Not Detected)
    382
    
    Troubleshooting the PTT Unit
    389
    
    Troubleshooting the Lower Unit
    390
    
    Wiring Diagram
    396

SELVA MARINE Categories

Outboard Motor Engine

More SELVA MARINE Manuals

SELVA MARINE Fin Whale 225 EFI Manuals

SELVA MARINE Fin Whale 225 EFI Service Manual (399 pages)

Table of Contents

Gen Info General Information

Gen Info

How to Use this Manual

General Information

Safety While Working

Identification

Special Service Tool

Feature and Benefit

Propeller Selection

Predelivery Check

Spec Specification

Specification

General Specification

Maintenance Specification

Tightening Torque

Chk Adj/Chk Adj

Periodic Check and Adjustment

Chk Adj

Maintenance Interval Chart

Top Cowling

Fuel System

Power Unit

Control System

Bracket Unit

Lower Unit

General

Fuel Fuel System

Fuel System

Hose Routing

Fuel System

Intake Manifold

Accelerator Position Sensor

Throttle Body

Fuel Filter

Low-Pressure Fuel Pump

Fuel Injector

Vapor Separator

Powr Power Unit

Power Unit

Power Unit (Check and Adjustment)

Power Unit

Cylinder Head

Cylinder Block

Lowr Lower Unit

Lower Unit

Lower Unit (Regular Rotation Model)

Propeller Shaft Housing (Regular Rotation Model)

Drive Shaft and Lower Case (Regular Rotation Model)

Shimming (Regular Rotation Model)

Backlash (Regular Rotation Model)

Lower Unit (Counter Rotation Model)

Propeller Shaft Housing (Counter Rotation Model)

Drive Shaft and Lower Case (Counter Rotation Model)

Shimming (Counter Rotation Model)

Backlash (Counter Rotation Model)

Brkt Bracket Unit

Shift Rod and Bottom Cowling

Upper Case and Steering Arm

Clamp Bracket and Swivel Bracket

PTT Unit

PTT Motor

Gear Pump

Tilt Cylinder and Trim Cylinder

PTT Electrical System

Elec Electrical System

Checking the Electrical Component

Electrical System

Electrical Component

Wiring Harness Routing

Ignition and Ignition Control System

ECM and Electronic Throttle Valve Control System

Variable Camshaft Timing Control System

Fuel Control System

Starting System

Starter Motor

Charging System

Related Products