User Manuals: SELVA MARINE Dorado 60 EFI Engine

Manuals and User Guides for SELVA MARINE Dorado 60 EFI Engine. We have 1 SELVA MARINE Dorado 60 EFI Engine manual available for free PDF download: Service Manual

SELVA MARINE Dorado 60 EFI Service Manual

SELVA MARINE Dorado 60 EFI Service Manual (303 pages)

Brand: SELVA MARINE | Category: Outboard Motor | Size: 7 MB

Table of Contents

Gen Info General Information

5
- Important Information
  2
- General Information
  
  5
  - Table of Contents
    5
- How to Use this Manual
  
  6
  - Manual Format
    6
  - Symbols
    7
- Safety While Working
  
  8
  - Fire Prevention
    8
  - Ventilation
    8
  - Self-Protection
    8
  - Parts, Lubricants, and Sealants
    8
  - Good Working Practices
    9
  - Disassembly and Assembly
    9
- Identification
  
  9
  - Applicable Models
    9
  - Serial Number
    10
- Outline of Features
  
  11
- Features and Benefits
  
  12
  - Fuel System
    12
  - Solenoid Valve
    13
  - Electronic Control System
    14
  - ECM (Electric Control Module)
    15
  - Variable Trolling RPM Switch (Optional)
    16
- Propeller Selection
  
  17
  - Propeller Size
    17
  - Selection
    17
- Predelivery Checks
  
  18
Spec Specifications

23
- General Specifications
  
  24
- Specifications
  
  24
- Maintenance Specification
  
  28
  - Power Unit
    28
  - Lower Unit
    31
  - Electrical
    32
  - Power Unit
    34
  - Lower Unit
    37
  - Electrical
    38
  - Dimensions
    40
- Tightening Torques
  
  44
  - Specified Torques
    44
  - General Torques
    47
Chk Adj/Chk Adj

49
- Chk Adj
  
  50
- Periodic Checks and Adjustments
  
  50
- Special Service Tools
  
  50
- Maintenance Interval Chart
  
  51
- Top Cowling
  
  52
  - Checking the Top Cowling
    52
- Fuel System
  
  52
  - Checking the Fuel Joint and Fuel Hoses (Fuel Joint-To-Fuel Injector)
    52
  - Checking the Fuel Filter
    52
- Power Unit
  
  52
- Control System
  
  59
- Bracket Unit
  
  62
- Lower Unit
  
  63
- General
  
  65
  - Checking the Anodes
    65
  - Checking the Battery
    66
  - Lubricating the Outboard Motor
    67
Fuel Fuel System

69
- Special Service Tools
  
  70
- Fuel System
  
  70
- Hose Routing
  
  71
  - Fuel and Blowby Hoses
    71
  - Cooling Water Pilot Hoses
    72
- Fuel Filter and Fuel Pump
  
  73
  - Checking the Fuel Pump
    75
  - Disassembling the Fuel Pump
    75
  - Checking the Diaphragm and Valves
    76
  - Assembling the Fuel Pump
    76
  - Checking the Fuel Joint
    76
- Intake Manifold
  
  77
- Vapor Separator
  
  83
Powr Power Unit

90
- Special Service Tools
  
  92
- Power Unit
  
  92
- Power Unit
  
  94
- Cylinder Head
  
  110
  - Removing the Cylinder Head
    114
  - Checking the Valve Springs
    115
  - Checking the Valves
    115
  - Checking the Valve Guides
    116
  - Replacing the Valve Guides
    116
  - Checking the Valve Seat
    117
  - Refacing the Valve Seat
    118
  - Checking the Rocker Arms and Rocker Arm Shaft
    120
  - Checking the Camshaft
    120
  - Checking the Cylinder Head
    121
  - Checking the Oil Pump
    122
  - Installing the Valves
    122
  - Installing the Camshaft
    123
  - Installing the Rocker Arm Shaft Assembly
    123
  - Installing the Oil Pump
    124
  - Installing the Cylinder Head
    125
- Exhaust Cover
  
  126
- Cylinder Block
  
  128
  - Disassembling the Cylinder Block
    129
  - Checking the Piston Diameter
    130
  - Checking the Cylinder Bore
    130
  - Checking the Piston Clearance
    130
  - Checking the Piston Rings
    130
  - Checking the Piston Ring Grooves
    131
  - Checking the Piston Ring Side Clearance
    132
  - Checking the Piston Pin Boss Bore
    132
  - Checking the Piston Pin
    132
  - Checking the Connecting Rod Small End Inside Diameter
    132
  - Checking the Connecting Rod Big End Side Clearance
    132
  - Checking the Crankshaft
    133
  - Checking the Crankpin Oil Clearance
    133
  - Selecting the Connecting Rod Bearing
    134
  - Checking the Crankshaft Journal Oil Clearance
    135
  - Selecting the Main Bearings
    136
  - Assembling the Power Unit
    137
  - Installing the Power Unit
    140
Lowr Lower Unit

142
- Special Service Tools
  
  144
- Lower Unit
  
  144
- Lower Unit
  
  148
  - Removing the Lower Unit
    150
  - Removing the Water Pump
    150
  - Checking the Water Pump
    150
- Propeller Shaft Housing
  
  151
- Drive Shaft and Lower Case
  
  157
  - Removing the Drive Shaft
    157
  - Disassembling the Drive Shaft
    157
  - Disassembling the Forward Gear
    157
  - Disassembling the Oil Seal Housing
    157
  - Disassembling the Lower Case
    158
  - Checking the Shift Rod and Shift Cam
    158
  - Checking the Pinion and Forward Gear
    158
  - Checking the Bearings
    158
  - Checking the Drive Shaft
    158
  - Checking the Lower Case
    159
  - Assembling the Oil Seal Housing
    159
  - Assembling the Lower Case
    159
  - Assembling the Forward Gear
    160
  - Assembling the Drive Shaft
    160
  - Installing the Pinion
    160
  - Installing the Oil Seal Housing
    161
  - Installing the Propeller Shaft Housing
    161
  - Installing the Water Pump
    162
  - Installing the Lower Unit
    162
- Shimming
  
  165
  - Selecting the Pinion Shims
    166
  - Selecting the Forward Gear Shims
    167
  - Selecting the Reverse Gear Shims
    168
- Backlash
  
  168
  - Measuring the Forward and Reverse Gear Backlash
    168
- Lower Unit (FT50, FT60)
  
  170
- Propeller Shaft Housing (FT50, FT60)
  
  177
- Drive Shaft and Lower Case (FT50, FT60)
  
  180
  - Removing the Drive Shaft
    182
  - Disassembling the Drive Shaft
    182
  - Disassembling the Forward Gear
    182
  - Disassembling the Oil Seal Housing
    182
  - Disassembling the Lower Case
    183
  - Checking the Pinion and Forward Gear
    183
  - Checking the Bearings
    183
  - Checking the Drive Shaft
    183
  - Checking the Lower Case
    183
  - Assembling the Lower Case
    184
  - Assembling the Forward Gear
    184
  - Assembling the Drive Shaft
    185
  - Installing the Pinion
    185
  - Installing the Propeller Shaft Housing
    185
  - Installing the Water Pump and Shift Rod
    186
  - Installing the Lower Unit
    187
- Shimming (FT50, FT60)
  
  190
  - Shimming
    191
  - Selecting the Pinion Shims
    191
  - Selecting the Forward Gear Shims
    192
- Backlash (FT50, FT60)
  
  193
  - Measuring the Forward Gear Backlash
    193
Brkt Bracket Unit

196
- Special Service Tools
  
  198
- Bracket Unit
  
  198
- Tiller Handle
  
  199
- Bottom Cowling
  
  206
- Upper Case
  
  210
  - Removing the Upper Case
    215
  - Disassembling the Upper Case
    215
  - Checking the Drive Shaft Bushing
    215
  - Disassembling the Oil Pan
    215
  - Checking the Oil Strainer
    215
  - Assembling the Oil Pan
    216
  - Assembling the Upper Case
    217
  - Installing the Upper Case
    218
- Steering Arm
  
  219
  - Removing the Steering Arm
    220
  - Installing the Steering Arm
    220
- Clamp Brackets and Swivel Bracket
  
  222
  - Removing the Clamp Brackets
    224
  - Installing the Clamp Brackets
    224
  - Adjusting the Trim Sensor
    224
- Power Trim and Tilt Unit
  
  226
  - Removing the Power Trim and Tilt Unit/Hydro Tilt Unit
    227
- Power Trim and Tilt Motor
  
  228
- Gear Pump
  
  232
  - Disassembling the Gear Pump
    235
  - Checking the Gear Pump
    235
  - Assembling the Gear Pump
    235
- Tilt Cylinder and Trim Cylinder
  
  237
- Power Trim and Tilt Electrical System
  
  245
  - Checking the Fuse
    245
  - Checking the Power Trim and Tilt Relay
    245
  - Checking the Power Trim and Tilt Switch
    246
  - Checking the Trim Sensor
    247
Elec Electrical Systems

248
- Special Service Tools
  
  250
- Electrical Systems
  
  250
- Checking the Electrical Components
  
  251
  - Measuring the Peak Voltage
    251
  - Measuring the Lower Resistance
    251
- Electrical Components
  
  252
  - Port View
    252
  - Bow View
    253
  - Starboard View
    254
  - Top View
    255
  - Tiller Handle Model
    256
- Ignition and Ignition Control System
  
  257
- Fuel Control System
  
  262
- Starting System
  
  264
  - Checking the Fuses
    264
  - Checking the Starter Relay
    264
- Starter Motor
  
  267
  - Disassembling the Starter Motor
    267
  - Checking the Starter Motor Pinion
    267
  - Checking the Armature
    267
  - Checking the Brushes
    268
  - Checking the Magnet Switch
    268
  - Checking the Starter Motor Operation
    268
- Charging System
  
  269
  - Checking the Stator Coil
    269
  - Checking the Rectifier Regulator
    269
Trbl Shtg Troubleshooting

271
- Diagnostic System
  272
- Special Service Tools
  272
- Trbl Shtg
  272
- Troubleshooting
  272
- Diagnosing the Electronic Control System
  276
- Self-Diagnosis
  276
- Power Unit
  278
- Power Trim and Tilt Unit
  293

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