Mitsubishi Electric MELSERVO-J4 series Manuals

Manuals and User Guides for Mitsubishi Electric MELSERVO-J4 series. We have 6 Mitsubishi Electric MELSERVO-J4 series manuals available for free PDF download: Instruction Manual, Instruction Manual Trouble Shooting, Installation Manual

Mitsubishi Electric MELSERVO-J4 series Instruction Manual

Mitsubishi Electric MELSERVO-J4 series Instruction Manual (558 pages)

SERVO AMPLIFIER MR-J4-_B(-RJ) MR-J4-_B4(-RJ) MR-J4-_B1(-RJ)  
Brand: Mitsubishi Electric | Category: Amplifier | Size: 9.18 MB
Table of contents
Safety Instructions2................................................................................................................................................................
Table Of Contents10................................................................................................................................................................
Summary18................................................................................................................................................................
Function Block Diagram20................................................................................................................................................................
Servo Amplifier Standard Specifications28................................................................................................................................................................
Combinations Of Servo Amplifiers And Servo Motors34................................................................................................................................................................
Function List36................................................................................................................................................................
Model Designation38................................................................................................................................................................
Structure39................................................................................................................................................................
Removal And Reinstallation Of The Front Cover52................................................................................................................................................................
Configuration Including Peripheral Equipment54................................................................................................................................................................
Installation Direction And Clearances69................................................................................................................................................................
Keep Out Foreign Materials70................................................................................................................................................................
Encoder Cable Stress71................................................................................................................................................................
Inspection Items73................................................................................................................................................................
Parts Having Service Lives74................................................................................................................................................................
Input Power Supply Circuit78................................................................................................................................................................
V Class79................................................................................................................................................................
I/o Signal Connection Example88................................................................................................................................................................
For Source I/o Interface90................................................................................................................................................................
Explanation Of Power Supply System91................................................................................................................................................................
Power-on Sequence92................................................................................................................................................................
Wiring Cnp1, Cnp2, And Cnp393................................................................................................................................................................
Connectors And Pin Assignment97................................................................................................................................................................
Signal (device) Explanations98................................................................................................................................................................
Output Device99................................................................................................................................................................
Output Signal100................................................................................................................................................................
Forced Stop Deceleration Function101................................................................................................................................................................
Base Circuit Shut-off Delay Time Function102................................................................................................................................................................
Vertical Axis Freefall Prevention Function103................................................................................................................................................................
Alarm Occurrence Timing Chart104................................................................................................................................................................
When You Do Not Use The Forced Stop Deceleration Function105................................................................................................................................................................
Interfaces106................................................................................................................................................................
Detailed Explanation Of Interfaces107................................................................................................................................................................
Source I/o Interfaces109................................................................................................................................................................
Sscnet Iii Cable Connection110................................................................................................................................................................
Servo Motor With An Electromagnetic Brake112................................................................................................................................................................
Timing Chart113................................................................................................................................................................
Grounding117................................................................................................................................................................
Switching Power On For The First Time119................................................................................................................................................................
Wiring Check120................................................................................................................................................................
Surrounding Environment123................................................................................................................................................................
Switch Setting And Display Of The Servo Amplifier125................................................................................................................................................................
Scrolling Display128................................................................................................................................................................
Status Display Of An Axis129................................................................................................................................................................
Test Operation131................................................................................................................................................................
Test Operation Mode In Mr Configurator2132................................................................................................................................................................
Motor-less Operation In Controller135................................................................................................................................................................
Parameter List138................................................................................................................................................................
Basic Setting Parameters ([pr. Pa_ _ ])139................................................................................................................................................................
Gain/filter Setting Parameters ([pr. Pb_ _ ])140................................................................................................................................................................
Extension Setting Parameters ([pr. Pc_ _ ])141................................................................................................................................................................
I/o Setting Parameters ([pr. Pd_ _ ])143................................................................................................................................................................
Extension Setting 2 Parameters ([pr. Pe_ _ ])144................................................................................................................................................................
Extension Setting 3 Parameters ([pr. Pf_ _ ])145................................................................................................................................................................
Linear Servo Motor/dd Motor Setting Parameters ([pr. Pl_ _ ])146................................................................................................................................................................
Detailed List Of Parameters148................................................................................................................................................................
Different Adjustment Methods188................................................................................................................................................................
Adjustment Using Mr Configurator2189................................................................................................................................................................
One-touch Tuning190................................................................................................................................................................
Display Transition And Operation Procedure Of One-touch Tuning191................................................................................................................................................................
Caution For One-touch Tuning195................................................................................................................................................................
Auto Tuning196................................................................................................................................................................
Auto Tuning Mode Basis197................................................................................................................................................................
Adjustment Procedure By Auto Tuning198................................................................................................................................................................
Response Level Setting In Auto Tuning Mode199................................................................................................................................................................
Manual Mode200................................................................................................................................................................
Gain Adjustment Mode203................................................................................................................................................................
Filter Setting206................................................................................................................................................................
Machine Resonance Suppression Filter207................................................................................................................................................................
Adaptive Filter Ii210................................................................................................................................................................
Shaft Resonance Suppression Filter212................................................................................................................................................................
Low-pass Filter213................................................................................................................................................................
Command Notch Filter218................................................................................................................................................................
Gain Switching Function220................................................................................................................................................................
Parameter222................................................................................................................................................................
Gain Switching Procedure225................................................................................................................................................................
Tough Drive Function228................................................................................................................................................................
Instantaneous Power Failure Tough Drive Function230................................................................................................................................................................
Compliance With Semi-f47 Standard233................................................................................................................................................................
Alarm And Warning List236................................................................................................................................................................
Troubleshooting243................................................................................................................................................................
Troubleshooting At Power On244................................................................................................................................................................
Outline Drawings246................................................................................................................................................................
Overload Protection Characteristics268................................................................................................................................................................
Power Supply Capacity And Generated Loss271................................................................................................................................................................
Dynamic Brake Characteristics274................................................................................................................................................................
Permissible Load To Motor Inertia When The Dynamic Brake Is Used277................................................................................................................................................................
Cable Bending Life278................................................................................................................................................................
Inrush Currents At Power-on Of Main Circuit And Control Circuit279................................................................................................................................................................
Cable/connector Sets282................................................................................................................................................................
Combinations Of Cable/connector Sets283................................................................................................................................................................
Mr-d05udl3m-b Sto Cable286................................................................................................................................................................
Sscnet Iii Cable287................................................................................................................................................................
Regenerative Options289................................................................................................................................................................
Selection Of Regenerative Option291................................................................................................................................................................
Parameter Setting294................................................................................................................................................................
Dimensions299................................................................................................................................................................
Fr-bu2-(h) Brake Unit303................................................................................................................................................................
Brake Unit Parameter Setting304................................................................................................................................................................
Connection Example305................................................................................................................................................................
Fr-rc-(h) Power Regeneration Converter316................................................................................................................................................................
Fr-cv-(h) Power Regeneration Common Converter320................................................................................................................................................................
Junction Terminal Block Ps7dw-20v14b-f (recommended)329................................................................................................................................................................
Mr Configurator2330................................................................................................................................................................
System Configuration331................................................................................................................................................................
Precautions For Using Usb Communication Function332................................................................................................................................................................
Battery333................................................................................................................................................................
Selection Example Of Wires334................................................................................................................................................................
Molded-case Circuit Breakers, Fuses, Magnetic Contactors (recommended)338................................................................................................................................................................
Power Factor Improving Dc Reactors340................................................................................................................................................................
Power Factor Improving Ac Reactors342................................................................................................................................................................
Relay (recommended)345................................................................................................................................................................
Noise Reduction Techniques346................................................................................................................................................................
Earth-leakage Current Breaker353................................................................................................................................................................
Emc Filter (recommended)356................................................................................................................................................................
External Dynamic Brake360................................................................................................................................................................
Heat Sink Outside Mounting Attachment (mr-j4acn15k/mr-j3acn)366................................................................................................................................................................
Using Mr-bat6v1bj Battery For Junction Battery Cable378................................................................................................................................................................
Introduction382................................................................................................................................................................
Residual Risks Of The Sto Function383................................................................................................................................................................
Specifications384................................................................................................................................................................
Maintenance385................................................................................................................................................................
External I/o Signal Connection Example Using An Mr-j3-d05 Safety Logic Unit388................................................................................................................................................................
External I/o Signal Connection Example Using An External Safety Relay Unit390................................................................................................................................................................
External I/o Signal Connection Example Using A Motion Controller391................................................................................................................................................................
Detailed Description Of Interfaces392................................................................................................................................................................
Source I/o Interface394................................................................................................................................................................
Functions And Configuration396................................................................................................................................................................
Servo System With Auxiliary Equipment397................................................................................................................................................................
Signals And Wiring400................................................................................................................................................................
Operation And Functions402................................................................................................................................................................
Magnetic Pole Detection405................................................................................................................................................................
Home Position Return413................................................................................................................................................................
Operation From Controller418................................................................................................................................................................
Function420................................................................................................................................................................
Absolute Position Detection System422................................................................................................................................................................
Characteristics423................................................................................................................................................................
Permissible Load To Motor Mass Ratio When The Dynamic Brake Is Used426................................................................................................................................................................
Startup Procedure432................................................................................................................................................................
Selecting Procedure Of Control Mode452................................................................................................................................................................
Load-side Encoder455................................................................................................................................................................
Mr-j4fccbl03m Branch Cable457................................................................................................................................................................
Fully Closed Loop Control Error Detection Functions470................................................................................................................................................................
Auto Tuning Function471................................................................................................................................................................
Absolute Position Detection System Under Fully Closed Loop System472................................................................................................................................................................
About Mr Configurator2473................................................................................................................................................................
J3 Compatibility Mode476................................................................................................................................................................
Operation Modes Supported By J3 Compatibility Mode477................................................................................................................................................................
How To Switch J4 Mode/j3 Compatibility Mode480................................................................................................................................................................
How To Use The J3 Compatibility Mode481................................................................................................................................................................
Cautions For Switching J4 Mode/j3 Compatibility Mode482................................................................................................................................................................
Change Of Specifications Of "j3 Compatibility Mode" Switching Process483................................................................................................................................................................
Master-slave Operation Function486................................................................................................................................................................
Scale Measurement Function490................................................................................................................................................................
Scale Measurement Encoder493................................................................................................................................................................
How To Use Scale Measurement Function496................................................................................................................................................................
App. 3 Symbol For The New Eu Battery Directive500................................................................................................................................................................
App. 5 Mr-j3-d05 Safety Logic Unit516................................................................................................................................................................
App. 6 Ec Declaration Of Conformity534................................................................................................................................................................
App. 7 How To Replace Servo Amplifier Without Magnetic Pole Detection536................................................................................................................................................................
App. 8 Two-wire Type Encoder Cable For Hg-mr/hg-kr537................................................................................................................................................................
App. 10 Analog Monitor539................................................................................................................................................................
App. 11 Special Specification544................................................................................................................................................................

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Mitsubishi Electric MELSERVO-J4 series Instruction Manual

Mitsubishi Electric MELSERVO-J4 series Instruction Manual (174 pages)

General-Purpose AC Servo Amplifier  
Brand: Mitsubishi Electric | Category: Amplifier | Size: 1.62 MB
Table of contents
Safety Instructions2................................................................................................................................................................
Table Of Contents6................................................................................................................................................................
Troubleshooting For Servo Amplifier (drive Unit)8................................................................................................................................................................
Explanation For The Lists8................................................................................................................................................................
Alarm List10................................................................................................................................................................
Warning List20................................................................................................................................................................
Remedies For Alarms23................................................................................................................................................................
Remedies For Warnings99................................................................................................................................................................
Trouble Which Does Not Trigger Alarm/warning123................................................................................................................................................................
Network Module Error Codes136................................................................................................................................................................
Troubleshooting For Mr-cv_power Regeneration Converter Unit138................................................................................................................................................................
Explanations Of The Lists138................................................................................................................................................................
Troubleshooting For Mr-cr55k(4) Resistance Regeneration Converter Unit146................................................................................................................................................................
Alarm/warning List146................................................................................................................................................................
Drive Recorder156................................................................................................................................................................
How To Use Drive Recorder156................................................................................................................................................................
How To Display Drive Recorder Information165................................................................................................................................................................
Appendix166................................................................................................................................................................
App. 1 Detection Points Of [al. 25], [al. 92], And [al. 9f]166................................................................................................................................................................
Mitsubishi Electric MELSERVO-J4 series Instruction Manual

Mitsubishi Electric MELSERVO-J4 series Instruction Manual (174 pages)

General-Purpose AC Servo. Servo Amplifier  
Brand: Mitsubishi Electric | Category: Amplifier | Size: 3.97 MB
Table of contents
Safety Precautions3................................................................................................................................................................
About The Manual6................................................................................................................................................................
Table Of Contents7................................................................................................................................................................
Chapter 1 Troubleshooting For Servo Amplifier (drive Unit)8................................................................................................................................................................
Explanation For The Lists8................................................................................................................................................................
Alarm List9................................................................................................................................................................
Warning List28................................................................................................................................................................
Remedies For Alarms30................................................................................................................................................................
Remedies For Warnings103................................................................................................................................................................
Trouble Which Does Not Trigger Alarm/warning126................................................................................................................................................................
Network Module Error Codes139................................................................................................................................................................
Chapter 2 Troubleshooting For Mr-cv_power Regeneration Con140................................................................................................................................................................
Verter Unit140................................................................................................................................................................
Explanations Of The Lists140................................................................................................................................................................
Chapter 3 Troubleshooting For Mr-cr55k(4) Resistance Regeneration Converter Unit147................................................................................................................................................................
Alarm/warning List147................................................................................................................................................................
Alarm147................................................................................................................................................................
Warning148................................................................................................................................................................
Chapter 4 Drive Recorder155................................................................................................................................................................
How To Use Drive Recorder155................................................................................................................................................................
How To Display Drive Recorder Information162................................................................................................................................................................
Appendix163................................................................................................................................................................
Appendix 1 Detection Points Of [al. 25], [al. 92], And [al. 9f]163................................................................................................................................................................
Revisions165................................................................................................................................................................
Warranty171................................................................................................................................................................
Trademarks172................................................................................................................................................................

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Mitsubishi Electric MELSERVO-J4 series Instruction Manual

Mitsubishi Electric MELSERVO-J4 series Instruction Manual (162 pages)

General-Purpose/Multi-network Interface AC Servo/SERVO AMPLIFIER  
Brand: Mitsubishi Electric | Category: Amplifier | Size: 0.9 MB
Table of contents
Safety Instructions2................................................................................................................................................................
Table Of Contents10................................................................................................................................................................
Summary12................................................................................................................................................................
Function List14................................................................................................................................................................
Communication Specifications17................................................................................................................................................................
Ethercat State Machine (esm)18................................................................................................................................................................
Communication Status18................................................................................................................................................................
Ethercat State19................................................................................................................................................................
Startup20................................................................................................................................................................
Network Disconnection Procedure20................................................................................................................................................................
Summary Of Object Dictionary (od)21................................................................................................................................................................
Section Definition Of Object Dictionary21................................................................................................................................................................
Saving Object Dictionary Data To Eep-rom21................................................................................................................................................................
Ethercat Network Module (abcc-m40-ect)22................................................................................................................................................................
Specifications22................................................................................................................................................................
Parts Identification23................................................................................................................................................................
Led Indication24................................................................................................................................................................
Led Indication Definition24................................................................................................................................................................
Led Indication List24................................................................................................................................................................
Connecting Ethernet Cable25................................................................................................................................................................
Pdo (process Data Object) Communication26................................................................................................................................................................
Pdo Communication Cycle26................................................................................................................................................................
Pdo Setting-related Object27................................................................................................................................................................
Pdo Default Mapping28................................................................................................................................................................
Pdo Variable Mapping30................................................................................................................................................................
Mapping-necessary Objects31................................................................................................................................................................
Sdo (service Data Object) Communication34................................................................................................................................................................
Sdo Communication-related Service34................................................................................................................................................................
Sdo Abort Code35................................................................................................................................................................
Cia 402 Drive Profile36................................................................................................................................................................
Fsa State36................................................................................................................................................................
Controlword/control Di39................................................................................................................................................................
Bit Definition Of Controlword39................................................................................................................................................................
Bit Definition Of Control Di40................................................................................................................................................................
Statusword/status Do42................................................................................................................................................................
Bit Definition Of Statusword42................................................................................................................................................................
Bit Definition Of Status Do43................................................................................................................................................................
Control Mode46................................................................................................................................................................
Selecting Control Mode (modes Of Operation)46................................................................................................................................................................
Control Switching47................................................................................................................................................................
Cyclic Synchronous Position Mode (csp)48................................................................................................................................................................
Cyclic Synchronous Velocity Mode (csv)50................................................................................................................................................................
Cyclic Synchronous Torque Mode (cst)52................................................................................................................................................................
Profile Position Mode (pp)54................................................................................................................................................................
Profile Velocity Mode (pv)57................................................................................................................................................................
Profile Torque Mode (tq)60................................................................................................................................................................
Homing Mode (hm)62................................................................................................................................................................
Touch Probe89................................................................................................................................................................
Quick Stop92................................................................................................................................................................
Halt93................................................................................................................................................................
Software Position Limit94................................................................................................................................................................
Torque Limit94................................................................................................................................................................
Manufacturer Functions96................................................................................................................................................................
Object For Status Monitor96................................................................................................................................................................
Incremental Counter98................................................................................................................................................................
Stroke End98................................................................................................................................................................
Definition Of Alarm-related Objects99................................................................................................................................................................
Parameter Object100................................................................................................................................................................
Definition Of Parameter Objects100................................................................................................................................................................
Enabling Parameters101................................................................................................................................................................
Object Dictionary102................................................................................................................................................................
Store Parameter102................................................................................................................................................................
Supported Object Dictionary List103................................................................................................................................................................
General Objects106................................................................................................................................................................
Pdo Mapping Objects110................................................................................................................................................................
Sync Manager Communication Objects114................................................................................................................................................................
Parameter Objects119................................................................................................................................................................
Alarm Objects122................................................................................................................................................................
Monitor Objects124................................................................................................................................................................
Manufacturer Specific Control Objects135................................................................................................................................................................
Pds Control Objects139................................................................................................................................................................
Position Control Function Objects142................................................................................................................................................................
Profile Velocity Mode Objects144................................................................................................................................................................
Profile Torque Mode Objects146................................................................................................................................................................
Profile Position Mode Objects148................................................................................................................................................................
Homing Mode Objects150................................................................................................................................................................
Factor Group Objects154................................................................................................................................................................
Touch Probe Function Objects155................................................................................................................................................................
Mitsubishi Electric MELSERVO-J4 series Instruction Manual Trouble Shooting

Mitsubishi Electric MELSERVO-J4 series Instruction Manual Trouble Shooting (94 pages)

Servo amplifier  
Brand: Mitsubishi Electric | Category: Amplifier | Size: 0.62 MB
Table of contents
Safety Instructions2................................................................................................................................................................
Table Of Contents6................................................................................................................................................................
Troubleshooting8................................................................................................................................................................
Alarm And Warning List8................................................................................................................................................................
Remedies For Alarms13................................................................................................................................................................
Ram Error15................................................................................................................................................................
Clock Error16................................................................................................................................................................
Control Process Error17................................................................................................................................................................
Remedies For Warnings61................................................................................................................................................................
Trouble Which Does Not Trigger Alarm/warning70................................................................................................................................................................
Drive Recorder80................................................................................................................................................................
How To Use Drive Recorder80................................................................................................................................................................
How To Display Drive Recorder Information88................................................................................................................................................................
Appendix90................................................................................................................................................................
App. 1 Detection Points Of [al. 25], [al. 92], And [al. 9f]90................................................................................................................................................................
Mitsubishi Electric MELSERVO-J4 series Installation Manual

Mitsubishi Electric MELSERVO-J4 series Installation Manual (1 page)

Battery for Junction Battery Cable Model  
Brand: Mitsubishi Electric | Category: Servo Drives | Size: 0.11 MB

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