Mazda 6 Facelift 2005 Sedan Manuals

Mazda 6 Facelift 2005 Sedan Manuals

Manuals and User Guides for Mazda 6 Facelift 2005 Sedan. We have 1 Mazda 6 Facelift 2005 Sedan manual available for free PDF download: Training Manual

Mazda 6 Facelift 2005 Training Manual

Mazda 6 Facelift 2005 Training Manual (274 pages)

Brand: Mazda | Category: Automobile | Size: 13 MB

Table of Contents

00 General Information

6
- General Information
  5
- Table of Contents
  6
- Vehicle Identification Number (VIN) Code
  7
  - Applicable VIN
    7
- Engine / Transaxle Combinations
  8
- Scheduled Maintenance
  9
  - Europe
    9
    
    Suspension
    9
    
    Brakes
    10
01 Engine

12
- Petrol Engines
  
  15
- Mechanics
  
  15
  - Cylinder Head Cover
    15
  - Valve Mechanism
    16
  - Lubrication
    17
- Intake-Air System
  
  18
  - Electronic Throttle Control
    19
- Exhaust System
  
  20
- Charging System
  
  21
  - Generator Design
    21
    
    Generator Electrical Diagram
    22
- Ignition System
  
  23
- Engine Control System
  
  24
  - Structural View
    24
  - Powertrain Control Module (PCM)
    25
    
    PCM Connector (Harness Side Shown)
    25
  - Overview
    26
  - Wiring Diagram
    28
  - Accelerator Pedal Position (APP) Sensor
    32
  - Throttle Valve Actuator
    34
  - Throttle Position (TP) Sensor
    35
    
    TP Sensor Voltage Characteristics
    36
  - Heated Oxygen Sensors (HO2S)
    37
    
    Front HO2S
    38
    
    Rear HO2S
    39
  - Crankshaft Position (CKP) Sensor
    40
  - Camshaft Position (CMP) Sensor
    42
- Mechanics
  
  43
  - Pistons
    44
  - Cylinder Head
    45
- Lubrication
  
  46
  - Specification
    46
    
    Engine Oil
    48
  - Oil Dipstick
    49
  - Oil Dilution Calculation
    50
  - Oil Cooler and Oil Filter
    52
- Cooling System
  
  53
  - Specifications
    53
  - Parts Location
    54
- Intake-Air System
  
  55
  - Parts Location
    55
  - Turbocharger
    56
  - Manifold Absolute Pressure Sensor
    57
- Fuel System
  
  58
  - Parts Location
    58
  - Common Rail
    59
  - Injectors
    60
    
    Injector Correction Factors
    62
    
    Injection Amount Learning Function
    63
- Emission System
  
  64
  - Parts Location
    64
- Exhaust System
  
  65
  - Parts Location
    65
- Exhaust Gas Recirculation System
  
  66
  - EGR Valve
    66
  - EGR Cooler
    69
  - Intake Shutter Valve
    70
- Diesel Particulate Filter System
  
  73
  - Diesel Particulates
    73
  - Diesel Particulate Filter
    74
  - DPF Differential Pressure Sensor
    77
    
    Diagnostics
    80
  - Exhaust Gas Temperature Sensors
    82
  - Heated Oxygen Sensor
    84
  - DPF Indicator Light
    86
  - Regeneration Control
    87
    
    Soot Amount Calculation
    87
    
    Regeneration Process
    89
    
    Regeneration Intervals
    90
- Charging System
  
  91
  - Specifications
    91
  - Parts Location
    91
  - Smart Charging System
    92
- Control System
  
  93
  - Parts Location
    94
  - Wiring Diagram
    96
  - Powertrain Control Module
    100
  - Crankshaft Position Sensor
    101
  - Camshaft Position Sensor
    102
  - Accelerator Pedal Position Sensor
    103
  - Power Steering Pressure Switch
    106
  - Service and Repair
    107
    
    Manual Regeneration
    107
    
    Replacing the Engine Oil
    107
    
    Replacing Injectors
    108
    
    Replacing the High-Pressure Pump
    108
    
    Replacing the MAF Sensor
    108
    
    Replacing the DPF
    109
    
    Replacing the DPF Differential Pressure Sensor
    109
    
    Replacing the EGR Valve or the ISV
    109
    
    Replacing the HO2S
    110
    
    Replacing the PCM
    110
- On-Board Diagnostic System
  
  111
  - Self Test
    111
  - PID Monitor
    112
  - Simulation Test
    115
02 Suspension

118
- Table of Contents
  119
  - Features
    119
    
    Temporary Spare Tire
    119
    
    Tire Dimensions
    119
    
    Wheel Dimensions
    119
    
    Tire Chains
    120
    
    Winter Tires
    120
05 Transmission/Transaxle

126
- Transaxle
  
  129
  - Features
    129
- G35M-R
  
  131
  - Specifications
    131
  - Cross-Sectional View
    132
  - Triple Cone Synchronizer
    133
  - Structural View
    133
    
    Operation
    133
  - Shift Mechanism
    134
- G66M-R
  
  135
  - Specifications
    135
  - Cross-Sectional View
    136
  - Internal Shift Mechanism
    137
  - Power Flow
    138
    
    First to Fourth Gear
    138
    
    Fifth, Sixth and Reverse Gear
    139
  - Shift Interlock Mechanism
    140
    
    Neutral Condition
    140
    
    Select Condition
    141
    
    Shift Condition
    142
  - Shift Mechanism
    143
  - Reverse Lockout Mechanism
    144
  - Transaxle Oil
    145
    
    Drain Plug and Oil Level Plug Location
    145
  - Drive Shaft Removal Note
    146
  - Select Cable Adjustment
    147
- A26M-R
  
  149
  - Specifications
    149
  - Cross-Sectional View
    150
  - Construction
    152
  - Power Flow
    153
    
    First to Sixth Gear
    153
    
    Reverse Gear
    154
  - Synchronizer Clutch Hub
    155
  - Shift Interlock Mechanism
    156
  - Shift Mechanism
    158
  - Transaxle Oil
    159
    
    Drain Plug Location
    159
- Ja5Ax-El
  
  161
  - Features
    161
- Fs5A-El
  
  163
  - Features
    163
  - Transmission Control System
    164
    
    Structural View
    164
    
    Operation Diagram
    166
  - Cross-Sectional View
    168
  - Electronic Control
    170
    
    Wiring Diagram
    170
  - Hydraulic Control
    172
    
    Control Valve Body
    172
    
    Secondary Control Valve Body
    173
09 Body & Accessories

180
- Body
  
  183
  - Reinforced Body Shell
    183
- Body Control Module (BCM)
  
  185
  - BCM Wiring Diagram
    186
  - BCM PID Table
    189
  - BCM On-Board Diagnostic System
    190
    
    Constant Monitor
    190
    
    Self Test
    190
- Power Window System
  
  191
  - Power Window Main Switch
    192
  - Power Window Subswitch
    193
  - Exterior Opening/Closing
    194
    
    Operation Prohibition
    194
    
    Window Closing Operation with Request Switch
    195
    
    Operation with Transmitter
    196
- Power Seat
  
  197
- Security and Locks
  
  200
- Vehicles with Advanced Keyless Entry and Start System
  
  200
  - Advanced Keyless System Structural View
    201
  - Advanced Keyless System Wiring Diagram
    202
  - Power Door Lock System
    204
  - Vehicle Entry Using the Transmitter
    205
  - Vehicle Entry Using the Request Switches
    206
  - Auto Re-Lock Function
    208
  - Out of Range Auto Lock Function
    208
  - Advanced Keyless Engine Start Function
    209
  - Advanced Keyless Engine Start Structural View
    210
  - Customization
    211
  - Card Key
    211
  - Guidance Function
    212
  - Card Key Structural View
    214
  - Programming New Card Keys
    215
    
    With Two or more Card Keys
    215
    
    With WDS
    215
  - Erasing Registered Card Keys
    216
  - Keyless Antennas
    216
    
    Keyless Antennas Structural View
    217
  - Request Switches
    218
  - Keyless Buzzer
    218
  - Steering Lock Unit
    219
    
    Steering Lock Unit Programming
    219
    
    Steering Lock Unit Structural View
    219
  - Keyless Control Module
    220
  - Advanced Keyless System Diagnosis
    221
    
    Self Test
    221
    
    PID Monitor
    222
    
    Simulation Test
    223
  - Immobilizer System on Vehicles with Advanced Keyless System
    224
    
    Immobilizer System Wiring Diagram
    225
- Vehicles Without Advanced Keyless Entry System
  
  227
- Theft Deterrent System
  
  233
  - Theft Deterrent System Structural View
    234
  - Theft Deterrent System Wiring Diagram
    236
  - Intruder Sensor
    238
- Lighting / Wiper System
  
  239
  - Auto Light System
    239
  - Auto Light System Structural View
    240
  - Auto Light System Wiring Diagram
    241
  - Auto Light Sensor
    242
  - Wiper / Washer System
    243
  - Auto Wiper System Structural View
    243
  - Auto Wiper System Wiring Diagram
    244
  - Rainfall Detection Function
    244
- Entertainment Systems
  
  245
  - Audio System
    245
    
    Audio System Structural View
    246
    
    Speaker
    247
    
    Specifications
    247
    
    Center Panel Module
    248
    
    Center Panel Structural View
    249
    
    Audio On-Board Diagnostic System
    250
    
    Diagnostic Assist Function
    250
    
    Self Diagnostic Function
    250
  - Car Navigation System
    251
    
    LCD Unit
    251
    
    Navigation Unit
    251
    
    Speaker
    251
    
    Specifications
    251
    
    Parts Location
    252
    
    System Overview
    253
    
    Car Navigation Unit
    254
    
    LCD Unit
    255
    
    Screen Layout
    256
    
    Remote Control and Cradle
    259
    
    Traffic Message Channel
    260
    
    Availability of TMC in Europe
    263
    
    How to Enable TMC and DRGS
    264
- Rear Seat Belt Warning Alarm
  
  265
- Front Seat Belt Warning Alarm
  
  268
  - Front Seat Belt Warning Alarm Wiring Diagram
    268
- Controller Area Network (CAN) System
  
  269

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