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6 Facelift 2005
Mazda 6 Facelift 2005 Manuals
Manuals and User Guides for Mazda 6 Facelift 2005. We have
1
Mazda 6 Facelift 2005 manual available for free PDF download: Training Manual
Mazda 6 Facelift 2005 Training Manual (274 pages)
Brand:
Mazda
| Category:
Automobile
| Size: 13.92 MB
Table of Contents
00 General Information
6
General Information
5
Table of Contents
6
Vehicle Identification Number (VIN) Code
7
Applicable VIN
7
Engine / Transaxle Combinations
8
Scheduled Maintenance
9
Europe
9
Suspension
9
Brakes
10
01 Engine
12
Petrol Engines
15
Mechanics
15
Cylinder Head Cover
15
Valve Mechanism
16
Lubrication
17
Intake-Air System
18
Electronic Throttle Control
19
Exhaust System
20
Charging System
21
Generator Design
21
Generator Electrical Diagram
22
Ignition System
23
Engine Control System
24
Structural View
24
Powertrain Control Module (PCM)
25
PCM Connector (Harness Side Shown)
25
Overview
26
Wiring Diagram
28
Accelerator Pedal Position (APP) Sensor
32
Throttle Valve Actuator
34
Throttle Position (TP) Sensor
35
TP Sensor Voltage Characteristics
36
Heated Oxygen Sensors (HO2S)
37
Front HO2S
38
Rear HO2S
39
Crankshaft Position (CKP) Sensor
40
Camshaft Position (CMP) Sensor
42
Mechanics
43
Pistons
44
Cylinder Head
45
Lubrication
46
Specification
46
Engine Oil
48
Oil Dipstick
49
Oil Dilution Calculation
50
Oil Cooler and Oil Filter
52
Cooling System
53
Specifications
53
Parts Location
54
Intake-Air System
55
Parts Location
55
Turbocharger
56
Manifold Absolute Pressure Sensor
57
Fuel System
58
Parts Location
58
Common Rail
59
Injectors
60
Injector Correction Factors
62
Injection Amount Learning Function
63
Emission System
64
Parts Location
64
Exhaust System
65
Parts Location
65
Exhaust Gas Recirculation System
66
EGR Valve
66
EGR Cooler
69
Intake Shutter Valve
70
Diesel Particulate Filter System
73
Diesel Particulates
73
Diesel Particulate Filter
74
DPF Differential Pressure Sensor
77
Diagnostics
80
Exhaust Gas Temperature Sensors
82
Heated Oxygen Sensor
84
DPF Indicator Light
86
Regeneration Control
87
Soot Amount Calculation
87
Regeneration Process
89
Regeneration Intervals
90
Charging System
91
Specifications
91
Parts Location
91
Smart Charging System
92
Control System
93
Parts Location
94
Wiring Diagram
96
Powertrain Control Module
100
Crankshaft Position Sensor
101
Camshaft Position Sensor
102
Accelerator Pedal Position Sensor
103
Power Steering Pressure Switch
106
Service and Repair
107
Manual Regeneration
107
Replacing the Engine Oil
107
Replacing Injectors
108
Replacing the High-Pressure Pump
108
Replacing the MAF Sensor
108
Replacing the DPF
109
Replacing the DPF Differential Pressure Sensor
109
Replacing the EGR Valve or the ISV
109
Replacing the HO2S
110
Replacing the PCM
110
On-Board Diagnostic System
111
Self Test
111
PID Monitor
112
Simulation Test
115
02 Suspension
118
Table of Contents
119
Features
119
Temporary Spare Tire
119
Tire Dimensions
119
Wheel Dimensions
119
Tire Chains
120
Winter Tires
120
05 Transmission/Transaxle
126
Transaxle
129
Features
129
G35M-R
131
Specifications
131
Cross-Sectional View
132
Triple Cone Synchronizer
133
Structural View
133
Operation
133
Shift Mechanism
134
G66M-R
135
Specifications
135
Cross-Sectional View
136
Internal Shift Mechanism
137
Power Flow
138
First to Fourth Gear
138
Fifth, Sixth and Reverse Gear
139
Shift Interlock Mechanism
140
Neutral Condition
140
Select Condition
141
Shift Condition
142
Shift Mechanism
143
Reverse Lockout Mechanism
144
Transaxle Oil
145
Drain Plug and Oil Level Plug Location
145
Drive Shaft Removal Note
146
Select Cable Adjustment
147
A26M-R
149
Specifications
149
Cross-Sectional View
150
Construction
152
Power Flow
153
First to Sixth Gear
153
Reverse Gear
154
Synchronizer Clutch Hub
155
Shift Interlock Mechanism
156
Shift Mechanism
158
Transaxle Oil
159
Drain Plug Location
159
Ja5Ax-El
161
Features
161
Fs5A-El
163
Features
163
Transmission Control System
164
Structural View
164
Operation Diagram
166
Cross-Sectional View
168
Electronic Control
170
Wiring Diagram
170
Hydraulic Control
172
Control Valve Body
172
Secondary Control Valve Body
173
09 Body & Accessories
180
Body
183
Reinforced Body Shell
183
Body Control Module (BCM)
185
BCM Wiring Diagram
186
BCM PID Table
189
BCM On-Board Diagnostic System
190
Constant Monitor
190
Self Test
190
Power Window System
191
Power Window Main Switch
192
Power Window Subswitch
193
Exterior Opening/Closing
194
Operation Prohibition
194
Window Closing Operation with Request Switch
195
Operation with Transmitter
196
Power Seat
197
Power Seat Structural View
197
Power Seat Wiring Diagram
198
Seat Position Memory
199
Seat Position Programming Using the Memory Switches
199
Seat Position Programming Using the Transmitter
199
Seat Positioning Using Memory Switch
199
Seat Positioning Using Transmitter
199
Security and Locks
200
Vehicles with Advanced Keyless Entry and Start System
200
Advanced Keyless System Structural View
201
Advanced Keyless System Wiring Diagram
202
Power Door Lock System
204
Vehicle Entry Using the Transmitter
205
Vehicle Entry Using the Request Switches
206
Auto Re-Lock Function
208
Out of Range Auto Lock Function
208
Advanced Keyless Engine Start Function
209
Advanced Keyless Engine Start Structural View
210
Customization
211
Card Key
211
Guidance Function
212
Card Key Structural View
214
Programming New Card Keys
215
With Two or more Card Keys
215
With WDS
215
Erasing Registered Card Keys
216
Keyless Antennas
216
Keyless Antennas Structural View
217
Request Switches
218
Keyless Buzzer
218
Steering Lock Unit
219
Steering Lock Unit Programming
219
Steering Lock Unit Structural View
219
Keyless Control Module
220
Advanced Keyless System Diagnosis
221
Self Test
221
PID Monitor
222
Simulation Test
223
Immobilizer System on Vehicles with Advanced Keyless System
224
Immobilizer System Wiring Diagram
225
Vehicles Without Advanced Keyless Entry System
227
Keyless Entry System Structural View
227
Keyless Entry System Wiring Diagram
228
Transmitter
230
Immobilizer System on Vehicles Without Advanced Keyless System
231
Immobilizer System Structural View
231
Immobilizer System Wiring Diagram
232
Theft Deterrent System
233
Theft Deterrent System Structural View
234
Theft Deterrent System Wiring Diagram
236
Intruder Sensor
238
Lighting / Wiper System
239
Auto Light System
239
Auto Light System Structural View
240
Auto Light System Wiring Diagram
241
Auto Light Sensor
242
Wiper / Washer System
243
Auto Wiper System Structural View
243
Auto Wiper System Wiring Diagram
244
Rainfall Detection Function
244
Entertainment Systems
245
Audio System
245
Audio System Structural View
246
Speaker
247
Specifications
247
Center Panel Module
248
Center Panel Structural View
249
Audio On-Board Diagnostic System
250
Diagnostic Assist Function
250
Self Diagnostic Function
250
Car Navigation System
251
LCD Unit
251
Navigation Unit
251
Speaker
251
Specifications
251
Parts Location
252
System Overview
253
Car Navigation Unit
254
LCD Unit
255
Screen Layout
256
Remote Control and Cradle
259
Traffic Message Channel
260
Availability of TMC in Europe
263
How to Enable TMC and DRGS
264
Rear Seat Belt Warning Alarm
265
Operation
265
Rear Seat Belt Warning Alarm Structural View
266
Rear Seat Belt Warning Alarm Wiring Diagram
267
Front Seat Belt Warning Alarm
268
Front Seat Belt Warning Alarm Wiring Diagram
268
Controller Area Network (CAN) System
269
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