Inspection Schedule - TOHATSU MFS 25D Service Manual

2. Inspection Schedule

Inspection parts
Fuel Filter
Fuel Filter
(Vapor Separator)
High Pressure Fuel Hose
Fuel
Fuel Tank
System
Fuel Tank Cap
Fuel Pump
Fuel Pressure
Hose
Spark Plug
Ignition
System
Spark Plug Cap/
High Tension Cord
Starter Rope
Starting
Starter Motor
System
Battery &
Cable Connections
Engine Oil
Engine
Oil Filter (4 stroke)
Valve Clearance
Timing Belt
Compression Pressure
Thermostat
Propeller
Split Pin
Gear Oil
Lower Unit
Water Strainer
Water Pump Impeller
Water Pump Housing
Throttle Cable
Throttle Link
Shift
Throttle
Shift Cable
Shift Link
Power Tilt
Warning System
Stop Switch
Meters
Bolt, Nut
Sliding Part/Rotation Part
Grease Nipple
External Appearance
Anode (Engine)
Anode (Lower/Bracket)
Top Cowl/Latch
4st 25/30 2022
Inspection intervals
First Every Every
20 hours 50 hours 100 hours 200 hours
or 1 month or 3 months or 6 months
Replace Replace
Replace
Replace Replace
Every Every
Inspection procedure
400 hours
or 1 year or 2 years
Check, Clean or Replace if
Necessary
Check, Clean or Replace if
Necessary
Check/Replace if Necessary
Check and Clean
Check/Replace if Necessary
Check/Replace if Necessary
Check
Check/Replace if Necessary
Check and Clean
Check, Clean or Replace if
Necessary
Check Wear/Replace if
Necessary
Inspect (Pinion)
Check Fluid Quantity/Check
Terminal
Replace
Replace Replace
Check and Adjustment
Check/Replace if Necessary
Check
Check/Replace if Necessary
Check/Replace if Necessary
Check/Replace if Necessary
Check and replace
Check
Replace Check/Replace if Necessary
Check/Replace if Necessary
Check/Replace if Necessary
Check and Adjustment
Check/Replace if Necessary
Check and Adjustment
Check/Replenish
Check
Check
Check
Retighten
Apply Grease
Pump in Grease
Check
Check/Replace if Necessary
Check/Replace if Necessary
Check and Adjustment
Remarks
3
Gap
0.8 to 0.9 mm
(0.030 to 0.035 in)
When oil filter is
replaced:
Approx. 1.7 L (1.8 US qt.)
Without replacement:
Approx. 1.5 L (1.6 US qt.)
Approx. 460 mL
(16 US fl.oz)
3-3