Information about the programming of the ISD 511 servo sys- motion ) Programming Guide tem. ™ 1.3 Copyright and ISD are Danfoss registered trademarks. ® ® 1.4 Approvals and Certifications Table 2: Product and System Approvals and Certifications Certification Description IEC/EN 61800-3 Adjustable speed electrical power drive systems.
Technical specification. Function blocks for motion control (formerly Part 1 and Part 2) Version 2.0 ® March 17, 2011. 1.5 Firmware Updates For updates to the firmware, VLT Servo Toolbox software and PLC libraries, contact Danfoss. ® 1.6 Terminology Table 3: Terminology Term...
• Only suitably trained and qualified personnel may work on the servo system and its components or in its vicinity. • Only use accessories and spare parts approved by Danfoss. • Comply with the specified ambient conditions. •...
To ensure that the product is used as intended, the following conditions must be fulfilled before use: • Everyone who uses Danfoss products in any manner must read and understand the corresponding safety regulations and the description of the intended use.
Under water. 2.7 Forseeable Misuse Any use not expressly approved by Danfoss constitutes misuse. This also applies to failure to comply with the specified operating conditions and applications. Danfoss assumes no liability of any sort for damage attributable to improper use.
Feed-in hybrid cable from DAM 510 to slip ring, Loop cable, 0.235 m/0.365 m (not provided by Dan- maximum 30 m (not provided by Danfoss) foss) The ISD 511 is a high-performance decentral servo motion solution. In this decentral system, the ISD 511 servo drives are operated in a DC group and controlled by a PLC.
This reduces the required computing power of the central PLC and offers a highly flexible drive concept. Danfoss offers libraries for various IEC 61131-3 programmable PLCs. Due to the standardized and certified fieldbus interfaces of the devices, any PLC with an Ethernet POWERLINK managing node functionality according to the standards can be used.
Specific ports are not assigned for Ethernet POWERLINK ® 3.9 Cables 3.9.1 Feed Cables There are 3 feed cables used in the ISD 511 servo system. The feed cables are not provided by Danfoss but must conform to the specifications detailed in Table Table 6: Feed Cables...
3.9.3 LCP Cable The LCP cable connects the LCP to the system modules via an M8 connector. The LCP cable can be purchased from Danfoss (see the VLT® Servo Drive System ISD 510, DSD 510, MSD 510 (VLT® FlexMotion ™...
Register a complaint immediately with the carrier if there is visible transport damage. Register a complaint immediately with the responsible Danfoss representative if there are visible defects or the delivery is incomplete. 4.4 Safety Measures during Installation Always observe the safety instructions in this manual during installation.
Ensure that the supply has the following properties: • TN-S, TN-C, TN-CS, TT (not corner grounded) supply grounding system. • For information on the use of an IT network with transformer, contact Danfoss. • Prospective short circuit current: 5 kA. •...
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PSM 510 (2 x 30 kW) 0.24 ±10% Danfoss recommends mounting the AC line choke close to the PSM 510. The maximum cable length depends on the cross-section, and the required voltage and current at the DC-link. If the AC line chokes are mounted away from the PSM 510, the maximum cable distance is 5 m.
The names of the POUs that target the servo drive all end with _DDS. DDS_PSM • Contains POUs defined by Danfoss (name starting with DD_) and provide the functionality for the Power Supply Module (PSM 510). • The names of the POUs that target the PSM 510 all end with _PSM.
6.6 VLT® Servo Toolbox Software 6.6.1 Overview The VLT Servo Toolbox is a standalone PC software designed by Danfoss. It is used for parameterization and diagnostics of the ® system modules. It is also possible to operate the devices in a non-productive environment.
Check that your system meets the system requirements specified in 6.6.2 System Requirements. Download the VLT Servo Toolbox installation file from the Danfoss website. ® Right-click on the .exe file and select Run as administrator. Follow the on-screen instructions to complete the installation process.
Technical Specification Function blocks for motion control (Formerly Part 1 and Part 2) Version 2.0 March 17, 2011. ® In addition to the PLCopen functionality, Danfoss offers further functions for the servo system. ® The following PLCopen characteristics apply to all function blocks: ®...
8.6 Installation Only Danfoss cables can be used for the installation of the servo system, however cables from other suppliers can be used for the user connection to the STO terminal STO DAM (Pins 3 and 4) on the Decentral Access Module (DAM 510).
Operating Guide Safety Concept Table 23: Commissioning Test using Libraries Test steps Reason for the test step Expected result for Danfoss library Run the application (all the ser- Check that the application Application runs as expected. vo drives are enabled).
Error code 0xFF81/0x11F means that there is a fault on the servo drive that can only be reset by carrying out a power cycle. Com- plete the commissioning test after the power cycle. Operation of the servo system can only be resumed if the test is completed successfully. If error code 0xFF81/0x11F or 0xFF85/0x120 is issued again, contact Danfoss Service. 8.9.2 Fault Reset To reset faults, change bit 7 of the controlword from 0 to 1.
Safety Concept N O T I C E The PSM 510, DAM 510, and ACM 510 do not contribute to the dangerous failure rate of the Danfoss system and can there- fore be excluded from safety-related calculations. Compliance to the claimed SIL and PL is only possible if the diagnostic test is executed once per year.
N O T I C E If the fault cannot be eliminated by 1 of the measures listed in the troubleshooting tables, notify Danfoss Service. Have the following information available to enable Danfoss to provide help quickly and effectively: •...
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Check the configuration file sent to the device and re- place it. If the error persists, contact Danfoss. 9.4.44 Configuration parameters limits error (0x6383 / 0x164) This error is valid for PSM 510, DAM 510, and ACM 510.
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Trip lock int sensor err Absolute position sensor error. sor error If the error persists, contact Danfoss. 9.4.52 External position sensor error (0x7380 / 0x10D) This error is valid for DAM 510. Table 78: External position sensor error (0x7380 / 0x10D)
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A shorter interval may be necessary depending on the application. Contact Danfoss for more information. 10.4 Repair Do not attempt to repair the products. Defective products must be returned to Danfoss. Contact the local Danfoss sales company for information about returns.
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10.9 Product Returns Danfoss products can be returned for disposal at no charge. A prerequisite for this is that they are free of deposits, such as oil, grease, or other types of contamination that hampers disposal. Furthermore, foreign materials or third-party components cannot be included with the returned product.
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Check the nameplates and compare them with the order data. Use the part number for reference. The part number uniquely identi- fies the drive type. Ensure that the nameplates are clearly legible. The servo drives can be identified externally only by the original Danfoss nameplates. VLT ® ISD511 ISD511XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Part.
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Accept. for field wiring - Min. 75dC, Cu Internal Overload Protection 105% E171278 Industrial Control Equipment Danfoss A/S 6430 Nordborg, Denmark Danfoss Ltd. Oxford Road, UB9 4LH Denham, UK Illustration 69: Example Nameplate on the Side of the System Modules Type code Maximum power...
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Auxiliary supply, provides power to the control electronics of the ISD 511 servo drives and the Power Supply Module (PSM 510), Decentral Access Module (DAM 510), and Auxiliary Capacitors Module (ACM 510). Servo Toolbox A Danfoss pc software tool used for parameter setting and diagnostics of ® Servo Drive systems ®...
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Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.