Danfoss VLT Integrated Servo Drive ISD 510 System Operating Instructions Manual
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Danfoss VLT Integrated Servo Drive ISD 510 System Operating Instructions Manual

Danfoss VLT Integrated Servo Drive ISD 510 System Operating Instructions Manual

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MAKING MODERN LIVING POSSIBLE
Operating Instructions
®
®
VLT
Integrated Servo Drive ISD
510 System
vlt-drives.danfoss.com

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Summary of Contents for Danfoss VLT Integrated Servo Drive ISD 510 System

  • Page 1 MAKING MODERN LIVING POSSIBLE Operating Instructions ® ® Integrated Servo Drive ISD 510 System vlt-drives.danfoss.com...

  • Page 3: Table Of Contents

    3.2.3 Drive Components 3.2.3.1 Connectors on the Servo Drives 3.3 Servo Access Box (SAB) 3.3.1 Connections on the SAB 3.3.1.1 STO Connectors 3.3.1.2 Mains Connectors 3.3.1.3 Brake Connectors 3.3.1.4 Relay Connectors 3.3.1.5 Encoder Connectors MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 4 4.5.1 Installation and Space Requirements 4.5.2 Installation Aids and Tools Required 4.5.3 Fitting Instructions Servo Drive 4.5.4 Tightening Torques 4.5.5 Fitting Instructions Servo Access Box (SAB) 5 Electrical Installation 5.1 Warnings 5.2 Electrical Environmental Conditions Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 5 6.5.4.1 Network Settings for Indirect Communication ® 6.5.4.2 Network Settings for Direct Communication with Ethernet POWERLINK ® 6.5.4.3 Network Settings for Direct Communication with EtherCAT 6.5.5 ISD Toolbox Commissioning 6.6 Motion Library MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 6 9.3 Servo Access Box (SAB) 9.3.1 Troubleshooting 9.3.2 Error Codes 10 Maintenance, Decommissioning, and Disposal 10.1 Maintenance Tasks 10.2 Inspection during Operation 10.3 Repair 10.3.1 Cable Replacement 10.3.1.1 Feed-In Cable Replacement 10.3.1.2 Loop Cable Replacement Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 7 11.1.5 General Specifications and Environmental Conditions 11.2 Servo Access Box 11.2.1 Nameplate 11.2.2 Characteristic Data 11.2.3 Dimensions 11.2.4 General Specifications and Environmental Conditions 11.3 Cables 11.4 Storage 11.4.1 Long-Term Storage 12 Appendix 12.1 Glossary Index MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 8: Introduction

    Programming Guide 2006/42/EC Machinery Directive Table 1.1 Available Documents for the ISD 510 Servo System 2014/30/EU EMC Directive Technical literature for Danfoss drives is also available 2014/35/EU Low Voltage Directive online at vlt-drives.danfoss.com/Support/Technical-Documen- RoHS Restriction of hazardous substances. tation/.

  • Page 9: System Overview

    The ISD 510 servo system is designed to accommodate up to 64 ISD 510 servo drives and consists of: • ISD 510 servo drives • Servo Access Box (SAB) • 1 PLC (not included) • Cabling • Blind caps • Software: MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 10: Areas Of Application

    Contact Danfoss for further information. Drives from other manufacturers cannot be used in the ISD 510 servo system when using Danfoss hybrid cables. 1.5.1 Areas of Application Potential areas of application are: •...

  • Page 11: Safety

    ISD 510 servo system and its components. • Only suitably trained and qualified personnel may work on the ISD 510 servo system and its components or in its vicinity. See chapter 2.5 Qualified Personnel. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 12: Important Safety Warnings

    Before commencing repair work, check that all supply voltage inputs have been switched off and that the necessary discharge time for the DC-link capacitors has elapsed (see Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 13: Qualified Personnel

    • Everyone who uses Danfoss products in any label equipment, systems, and circuits in accordance with manner must read and understand the the standards for safety technology and who are familiar corresponding safety regulations and the with the safety concepts of automation engineering.

  • Page 14: Foreseeable Misuse

    Any use not expressly approved by Danfoss constitutes misuse. This also applies to failure to comply with the specified operating conditions and applications. Danfoss assumes no liability of any sort for damage attrib- utable to improper use. 2.9 Service and Support...

  • Page 15: System Description

    565–680 V DC ±10% and guarantees high power density. It has a removable local control panel (LCP), and is based on the proven quality of a Danfoss frequency converter. The motion control is integrated into the servo drive so that the motion sequences can take place independently.

  • Page 16: Servo Drive Types

    24–48 V DC auxiliary supply. This enables low- backlash load holding when no current is present. Electrical data: Power consumption: • Size 1: 1.5 W • Size 2: 1.8 W Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 17: Cooling

    ±10 arc min ±1.6 arc min ±1.6 arc min Accuracy Resolution 14 bit 17 bit 17 bit Maximum – – 4096 (12 bit) number of turns Table 3.4 Characteristic Data of Available Feedback Devices MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 18 Pin Description Notes Rating/parameter Positive Ethernet transmit Positive Ethernet receive According to standard 100BASE-T TD– Negative Ethernet transmit RD– Negative Ethernet receive Illustration 3.5 Pin Assignment of X3 3 Ethernet Connector (M8, 4 pole) Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 19 (M8, 6-pole) Input 2 Analog/Digital input Digital input: Nominal voltage 0– 24 V Bandwidth: ≤ 100 kHz Analog input: Nominal voltage 0– 10 V Input impedance 5.46 kΩ Bandwidth: ≤ 25 kHz MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 20: Servo Access Box (Sab)

    All power and signal cables are wired into the SAB and 2 independent lines of servo drives can be connected. Service functions, such as voltage measuring, are performed by the SAB. Illustration 3.8 Explosion Drawing of the Servo Access Box Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 21: Connections On The Sab

    All required connectors are included with the SAB. All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Use shielded/armored cables to comply with EMC emission specifications. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 22: Sto Connectors

    STO+ drives in the Underside Used for STO STO- application. Line output voltage Maximum current: Maximum cross- PE screw section: 0.5 mm Illustration 3.9 PE Screw Table 3.7 STO Connectors Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 23: Brake Connectors

    Maximum cross- Ground for pin 6 – right): section: 2.5 mm 4: Common Table 3.12 Pin Assignment for SSI and BiSS Encoders 5: Normally open 6: Normally closed Table 3.10 Relay Connectors MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 24: Ethernet Connectors (Not Included)

    Used to connect the See callout 15 in Maximum cable PE PE wire from the Illustration 3.8. cross- hybrid cable to the section: decoupling plate. 2.5 mm Table 3.17 Hybrid Cable PE Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 25: Local Control Panel (Lcp)

    Main Alarm Status Menu Menu Warn. Alarm Hand Auto Reset Display Description Actual torque Temperature drive module Position Speed Current Illustration 3.10 Display Area when Connected to an ISD 510 Servo Drive MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 26 Function Status Shows operational information. Quick Menu Allows access to parameters. Main Menu Allows access to parameters. Alarm Log Shows the last 10 alarms. Table 3.18 Display Menu Keys Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 27: Cables

    510 System Design Guide): drives in daisy-chain format in an application. • To connect the LCP to the servo drive. Both these cables are provided by Danfoss and are • To connect the LCP to the SAB. ® available in various lengths. See the VLT Integrated Servo ®...

  • Page 28: Connection Cables/Cabling

    Menu Hand Auto Reset . . . ISD 510 Quick Main Alarm Status Menu Menu Hand Auto Reset M23 Feed-in cable M23 Loop cable Illustration 3.14 Standard Cabling Concept for 1 Line Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 29: Software

    SAB are shown in Illustration 3.15 and Illustration 3.16. ® with TwinCAT for further information). • ISD Toolbox: A Danfoss PC-based software tool for commissioning and debugging the devices (see EtherCAT chapter 6.5 ISD Toolbox for further information). Slave Controller 3.8 Fieldbus...

  • Page 30: Ethernet Powerlink

    Work as controlled node. • Can be operated as multiplexed stations. • Support of cross-communication. • Ring redundancy is supported for media redundancy. ® Specific ports are not assigned for Ethernet POWERLINK Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 31: Mechanical Installation

    Minimum 100 mm space is required above and below the SAB (see chapter 4.5.1 Installation and Space Requirements for further information). Contact Danfoss if it is not possible to comply with these environmental conditions. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 32: Preparation For Installation

    Provide contact protection according to local regulations if hot surfaces can be expected during operation. Ground the servo drive as described in chapter 5.4 Grounding. Always fit couplings and other transfer components in accordance with local regulations. Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 33: Servo Access Box (Sab)

    Mechanical Installation Operating Instructions 4.4.2 Servo Access Box (SAB) Drill the holes for the mounting screws according to the template. All dimensions are in mm. Illustration 4.1 SAB Mounting Template MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 34: Installation Procedure

    See chapter 4.5.4 Tightening Torques for tightening torques. Illustration 4.3 Required Vertical Space 4.5.2 Installation Aids and Tools Required For installation of the servo drives, the tools corresponding to the fixing screws (not included) are required. Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 35: Tightening Torques

    Tighten the screw [1] at the top of the decoupling plate with 2 Nm. Tighten the screws [4] at the bottom of the decoupling plate with 2 Nm. MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 36 NOTICE A remote mounting kit is available to mount the LCP in ® the control cabinet door. See the VLT Integrated Servo ® Drive ISD 510 System Design Guide for further information. Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 37: Electrical Installation

    The recommended cable cross- 5.3 EMC-Compliant Installation section is 16 mm To obtain an EMC-compliant installation, follow the instructions provided in chapter 5.4 Grounding and chapter 5.8 Connecting the Components. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 38: Mains Supply Requirements

    The power supply unit must be dedicated to the ISD 510 servo system, meaning that the supply is used exclusively for powering the SAB. The maximum cable length between the supply unit and the SAB is 3 m. Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 39: Connecting The Components

    Insert the 4 connectors on the feed-in cable into their corresponding terminal block on the SAB. Secure the feed-in cable [6] using the cable clamp [5], ensuring that the shield is positioned exactly under the clamp. MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 40 If using a brake resistor, decouple the cable using the brake cable clamp [4]. If using a relay, decouple the cable with a cable tie to the fixing [3]. Illustration 5.5 Opening the Front Cover Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 41: Servo Drive

    Do not forcefully connect or fit the connectors. Incorrect clamp the cable in position using the connection causes permanent damage to the connector. cable clamp [7]. Ensure that the shield is positioned exactly under the clamp. MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 42 Connect the female connector of the loop cable to the male connector (X1) of the next servo drive, and so on. Illustration 5.9 Mounting the M23 Blind Cap Tighten the threaded rings by hand as described in step 5. Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 43: Connecting/Disconnecting Cables From Ports X3, X4, And X5

    Align the connector on the cable with the connector marked X4 on the servo drive. Press the connector towards the electronic housing of the servo drive and tighten the threaded ring of the connector by turning it clockwise. MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 44 The LCP cable is not supplied. It can be ordered as an Disconnect the cable from the servo drive. accessory. Protective blind caps are provided for the X3, X4, and X5 connectors. Mount the blind caps after removing the corresponding connector. Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 45: Commissioning

    Node IDs on all servo drives for a specified SAB line. This functionality is contained in parameter group 54- ** ID Assignment on the SAB in sub-group 54-0* Automatic. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 46: Switching On The Isd 510 Servo System

    A new folder containing the ISD libraries is created during • Function blocks for controlling and monitoring integration: the servo drive and the SAB. • ISD_51x • Function blocks for all available motion commands of the servo drive. Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 47 Constants for the creation of labeling CAMs. • SabErrorCodes Constants for error codes of the SAB. Error codes can be read using the Illustration 6.1 Standard Libraries function block DD_ReadSabError_SAB and/or DD_ReadSabWarning_SAB. • SabTraceSignals MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 48 Studio™ Help for the corresponding steps with V4.x. Each instance of SAB_REF is the logical representation of 1 physical SAB. For each physical servo drive, add 1 entry to the Physical View of Automation Studio™. Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 49 All subindexes of object 0x5050 (Lib pdo rx_I5050 ARRAY[]) to Write. All subindexes of object 0x5051 (Lib pdo tx_I5051 ARRAY[]) to Read. Illustration 6.5 I/O Configuration of an ISD 510 Device MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 50: Connecting To The Plc

    ® can run Ethernet POWERLINK cycle times in multiples of servo drive and the SAB: Danfoss ISD 500.xml 400 µs and multiples of 500 µs. The devices are automat- ically parameterized by the PLC on start-up, depending on 6.4.2.2 Creating a TwinCAT ®...
  • Page 51 Constants that are needed internally for the library. Do not remove these libraries otherwise the ISD libraries will not work. They are not intended to be used in an application. • LabCam_51x MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 52 TwinCAT System Manager software: activated. Copy the ESI file Danfoss ISD 500.xml into the folder TwinCAT Installation Folder\Io\EtherCAT on Afterwards, save and compile the project to update the the hard drive. This only has to be done once per automatically generated variable information for the ®...
  • Page 53 TwinCAT System Manager for each physical servo drive and SAB. Add the servo drive to the correct SAB line. ® Illustration 6.11 Add an EtherCAT Master to the Project MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 54 Select all entries Lib pdo rx1 to Lib pdo rx9 on the mapping matches the requirements of the library. This is right side of the window. ® done inside the TwinCAT System Manager. Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 55 In the Attach Variable port (Input) window select [PLC-Configuration → MyFirstIsd510Project → Standard → .myAxis.NodeNumber.]. Click on OK. ® Illustration 6.16 TwinCAT Configuration: I/O Mapping of 2 Servo Drives and an SAB MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 56: Configuration As A Twincat ® Nc Axis

    Afterwards, activate the configuration in the → Axis 1 → Axis 1_Enc. PLC. Set the Output Scaling Factor (Velocity) to 125. Test the functionality and the configuration in the Online tab of the axis. Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 57: Connecting To The Plc

    Illustration 6.18 shows sample code for TwinCAT ® Illustration 6.18 Sample Code for TwinCAT NOTICE ® The full parameter list can be found in the VLT ® Integrated Servo Drive ISD 510 System Programming Guide. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 58: Isd Toolbox

    6.5.4 ISD Toolbox Communication The ISD Toolbox is a standalone PC software designed by Danfoss. It is used for parameterization and diagnostics of This chapter describes the Ethernet specific network the servo drives and the SAB. It is also possible to operate interface settings needed by the ISD Toolbox.

  • Page 59: Network Settings For Indirect Communication

    Aux 1 Aux 2 Safe 1 Safe 2 . . . Fieldbus General purpose network Illustration 6.20 Logical View of Direct Ethernet-based Fieldbus Illustration 6.21 Local Area Connection Properties Communication MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 60: Network Settings For Direct Communication With Ethernet Powerlink

    Internet Protocol Version 4 (TCP/IPv4). Enable Connect to TCP/IP Stack in the Windows Network section. Enable IP Enable Router in the Windows IP Routing section. Reboot the PLC for the changes to take effect. Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 61: Network Settings For Direct Communication With Ethercat

    Properties. Select Use the following IP address and use 192.168.100.240 as the IP address and 255.255.255.0 as the subnet mask. Leave all other fields empty. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 62: Isd Toolbox Commissioning

    510 System 6.5.5 ISD Toolbox Commissioning STEP 1: Open the main window The Main Window is the basis for all ISD Toolbox functionalities. It consists of the following components: Illustration 6.24 Main Window Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 63 Click on OK to connect. Verify that the connection is successful by checking the status strip in the Main Window. Illustration 6.25 Connect To Network Window (Ethernet ® POWERLINK MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 64: Motion Library

    Signaling (behaviour of the outputs) • General calling conventions NOTICE ® ® See the VLT Integrated Servo Drive ISD 510 System Programming Guide for further information on the available function blocks and their behavior. Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 65: Operation

    On and off compensation and hysteresis can be parameterized. ISD touch This functionality stores the position actual value probe after a rising or falling edge at the configured digital input. Table 7.2 Motion Functions MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 66: Operating Leds On The Servo Drive

    Ethernet link voltage is applied to established and active. the output connectors No link. on line 1. Statemachine is in state U disabled or Fault. Auxiliary voltage is not applied to line 1. Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 67 CT X1 Ethernet link established. Flashing Ethernet link established and active. No link. Link/A Green – Link/activity status of CT X2 Out. Ethernet link established. Flashing Ethernet link established and active. No link. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 68: Isd Safety Concept

    • Designing appropriate safety-related control foreseeable conditions. Levels: a–e. systems (hardware, software, parameterization, and so on). Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 69: Safety Precautions

    This can be done, for example, by installing according to the requirements of EN/ IEC 60204-1. NOTICE Carry out a risk assessment to select the correct stop category for each stop function in accordance with EN 60204-1. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 70: Functional Description

    STO terminals (STO 1 IN and STO 2 IN) on the SAB. Danfoss provides a library for ISD 510 to simplify the use ® of the fieldbus functions. See the VLT...

  • Page 71: Error Codes

    Operation of the ISD 510 servo system can only be attempt to enable the servo resumed if the test is completed successfully. If error code drive was made while STO 0xFF81 or 0xFF85 is issued again, contact Danfoss Service. was active. 8.8 Fault Reset 0xFF81...
  • Page 72 Statusword bit 3 = 0 and bit 14 =1 in all error. servo drives. Disable STO. Check that STO can be deactivated Statusword bit 3 = 0 and bit 14 =0 in all without error. No reset is required. servo drives. Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 73 – Statusword bit 3 = 0 in all servo drives. Try to run the application (all servo drives – Application runs as expected. are enabled). Table 8.4 Commissioning Test using Bit-Wise Readout MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 74: Application Example

    Line 1 hybrid cable Line 1 emergency stop button Line 2 hybrid cable Line 1 safety device contacts 24 V DC supply Illustration 8.2 Application Example: Safe Torque Off Function with 2 Lines Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 75: Safety Function Characteristic Data

    If security risks exist, take suitable measures to prevent them. User accessibility Restrict access to the servo drives, SAB, and other ISD 510 servo system components if access to them could result in safety risks. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 76: Diagnostics

    Check the If the fault cannot be eliminated by 1 of the measures parameter • Incorrect control listed in Table 9.1 or Table 9.3, notify Danfoss Service. settings. loop parameters. • Incorrect torque Have the following information available to enable Danfoss settings.

  • Page 77: Error Codes

    0x0000 No error Error No error. – velocity not 0x1000 Generic Error Generic generic err application application error error. 0x2310 Overcurrent Error Overcurrent overcurr out on output on output. MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 78 Firmware need values too Power cycle error update powercycle big. needed transfer is completed Table 9.2 Error Codes for Servo Drive but a power cycle is required before the firmware is active. Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 79: Servo Access Box (Sab)

    Safety Concept. • DC overcurrent. The sum of the Check the servo drive servo drive current consumption. current exceeds • Avoid simultaneous the maximum acceleration of all servo rating of the drives. SAB. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 80: Error Codes

    Error The DC-link voltage is below the limit UDC undervolt and the SAB trips. 0x3291 high voltage Warning above warning limit. UAUX high volt 0x3292 overvoltage Error above overvoltage limit. UAUX overvolt Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 81 This error appears if a short circuit occurs. 0x7181 Brake resistor failure Error The brake resistor is monitored during brake r short operation. This error appears if a short circuit occurs. MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 82 Firmware: Update started Warning, Firmware update in progress. The FW update error warning becomes an error when an attempt is made to enable the drive in this state. Table 9.4 Error Codes for SAB Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 83: Maintenance, Decommissioning, And Disposal

    Table 10.2 Overview of Maintenance Tasks 1) A shorter interval may be necessary depending on the application. Contact Danfoss for more information. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 84: Inspection During Operation

    Connecting cables Connect the female connector of the feed-in NOTICE cable to the male connector of the 1 servo Always return defective equipment to the local Danfoss drive. sales company. Turn the threaded rings of the connectors hand tight. The repair tasks listed in this chapter can be performed by Ensure that there is no mechanical tension on the qualified personnel (see chapter 2.5 Qualified Personnel).

  • Page 85: Loop Cable Replacement

    (see chapter 6.2 ID Assignment). ® servo drive of the same type. See the VLT Conduct a test run. ® Integrated Servo Drive ISD 510 System Design Guide for part numbers. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 86: Decommissioning Of The Isd 510 Servo System

    Furthermore, foreign materials or third-party components cannot be included with the returned product. Ship the products free on board to the local Danfoss sales company. 10.8 Recycling and Disposal 10.8.1 Recycling Take metals and plastics to recycling stations.

  • Page 87: Specifications

    32.6 33.9 Ω Resistance R 2ph 9.01 7.78 8.61 8.64 Voltage constant V/krms 70.6 80.9 111.0 132.0 Torque constant K Nm/A 1.10 1.26 1.72 2.04 Inertia 0.000085 0.00015 0.00021 0.00027 Shaft diameter MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 88: Dimensions

    8 mm Table 11.3 Flange Thickness All dimensions are in mm (in). [11.02] 83.5 [3.29] 44.5 [1.75] [1.18] 55.4 [2.76] [2.18] [0.09] [2.99] Illustration 11.2 Dimensions of ISD 510 Size 1, 1.5 Nm Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 89 [0.12] [3.31] Illustration 11.4 Dimensions of ISD 510 Size 2, 2.9 Nm [12.20] 83.5 [3.29] [2.91] [1.57] 55.4 [3.15] [2.18] [0.12] [3.31] Illustration 11.5 Dimensions of ISD 510 Size 2, 3.8 Nm MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 90: Permitted Forces

    All positions IP67 Shaft without shaft IM B5 & IM V1 IP54 seal IM V3 IP50 Shaft with shaft IM B5 & IM V1 IP65 seal IM V3 IP60 Table 11.6 Protection Ratings Danfoss A/S © 12/2015 All rights reserved. MG75K102...

  • Page 91: Servo Access Box

    1) Depends on the number of servo drives connected in the application. The current per drive is 6.7 mA Illustration 11.8 SAB Nameplate 2) Depends on the input voltage. Ensure that the nameplate is clearly legible. MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 92: Dimensions

    ® ® Specifications Integrated Servo Drive ISD 510 System 11.2.3 Dimensions All dimensions are in mm (in). Front view 190.5 (7.50) Illustration 11.9 Dimensions: Front View Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 93 Specifications Operating Instructions Side view 218.7 (8.61) Illustration 11.10 Dimensions: Side View MG75K102 Danfoss A/S © 12/2015 All rights reserved.

  • Page 94: General Specifications And Environmental Conditions

    Random vibration: 1.14 g (2h/axis Design Guide for cable dimensions and drawings. according to EN 60068-2-64) Sinusoidal vibration: 0.7 g (2h/axis All cables supplied by Danfoss have a nameplate as per according to EN 60068-2-6) the example in Illustration 11.11. Maximum relative...

  • Page 95: Appendix

    ISD servo drives are cooled by convection (without fans). Installation elevation above normal sea level, typically DC-link associated with a derating factor. Each servo drive has its own DC-link, consisting of capacitors. Integrated servo drive. MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 96 (sine and cosine). ISD Toolbox Safety (STO) A Danfoss PC software tool used for parameter setting and A servo drive safety circuit that switches off the voltages of diagnostics of ISD servo drives and the SAB. the driver components for the IGBTs.

  • Page 97: Index

    Encoder....................21 Gear mode....................63 Ethernet....................22 Glossary....................93 Mains....................20 PE......................22 Grounding....................35 Relay..................... 21 UDC....................... 22 Connectors on the servo drive............15 Hand on (on LCP).................. 25 Control system..................66 MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 98 Cable..................... 25 Operating modes.................. 63 Display area..................23 Operation....................63 Menu key..................... 23 Navigation key.................. 23 Operational safety................10 Operation key..................23 Overview..................... 23 Reset..................... 23 Permitted forces..................88 LEDs (on LCP)..................24 Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 99 Weight....................89 Safety Discharge time.................. 10 During installation................29 Grounding hazard................10 High voltage..................10 Instructions................... 9 Operational..................10 Power supply requirements............36 Precautions................... 9 Symbols....................9 Unintended start................10 Warnings..................... 10 MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 100 Thermal protection................15 Tightening torques................33 Toolbox..................... 56 Transport....................29 Troubleshooting Error codes for SAB................78 Error codes for servo drive............75 Servo Access Box................77 Servo drive..................74 TwinCAT® NC Axis................. 54 Danfoss A/S © 12/2015 All rights reserved. MG75K102...
  • Page 101 Index Operating Instructions MG75K102 Danfoss A/S © 12/2015 All rights reserved.
  • Page 102 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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