Danfoss iC7-60EA3N05-206A Operating Manual
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Danfoss iC7-60EA3N05-206A Operating Manual

Automation air-cooled enclosed drives
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Operating Guide
iC7-Automation Air-cooled Enclosed Drives
206/385–1710 A
drives.danfoss.com

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Summary of Contents for Danfoss iC7-60EA3N05-206A

  • Page 1 Operating Guide iC7-Automation Air-cooled Enclosed Drives 206/385–1710 A drives.danfoss.com...

  • Page 3: Table Of Contents

    Storing the Enclosed Drive Lifting the Enclosed Drive Mechanical Installation Installation Requirements Installing the Enclosed Drive Cooling Requirements 5.3.1 General Cooling Requirements 5.3.2 Default Cooling 5.3.3 Cooling Options Installing the Back-channel Cooling Option Danfoss A/S © 2023.09 AQ330347384398en-000201/139Z8096 | 3...
  • Page 4 7.12 Preparing for a PC Connection 7.13 Installing MyDrive® Insight Starting the Drive Commissioning the AC Drive Pre-charging the Drive Measuring the Cable and Motor Insulation 8.3.1 Insulation Checks of the Motor Cable 4 | Danfoss A/S © 2023.09 AQ330347384398en-000201/139Z8096...
  • Page 5 General Cable Size Information 10.5.2 Mains Cable Size Recommendation, 380–500 V 10.5.3 Motor Cable Size Recommendation, 380–500 V 10.5.4 Mains Cable Size Recommendation, UL 480 V 10.5.5 Motor Cable Size Recommendation, UL 480 V Danfoss A/S © 2023.09 AQ330347384398en-000201/139Z8096 | 5...
  • Page 6 Current Ratings for Low-harmonic AFE, UL, 460 V AC 10.7.10 Current Ratings for Low-harmonic AFE, 500 V AC 10.8 Technical Data 10.8.1 Mains Connections 10.8.2 Motor Connections 10.8.3 Ambient Conditions 10.8.4 EMC (IEC 61800-3) 10.8.5 Protections 10.8.6 Product Compliance 10.8.7 Efficiency 6 | Danfoss A/S © 2023.09 AQ330347384398en-000201/139Z8096...

  • Page 7: Introduction

    The installation guides, which cover the mechanical and electrical installation of drives, functional extension options, or other extra components. • The application guides, which provide instructions on setting up the drive for a specific end-use. Latest versions of Danfoss product documentation are available for download at https://www.danfoss.com/en/service-and-support/ documentation/. 1.3 Version History This guide is regularly reviewed and updated.

  • Page 8: Disposal

    Safe torque off Voltage Underwriters Laboratories 1.5 Disposal Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance with local and currently valid legislation. 8 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 9: Safety

    Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. N O T I C E Indicates information considered important, but not hazard-related (for example, messages relating to property damage). Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 9...

  • Page 10: General Safety Considerations

    Make sure that all personnel working on or with the product have read and understood this manual and the additional product-specific manuals. Do not hesitate to contact Danfoss, if you are unclear of the given information, or if you are miss- ing information.

  • Page 11: Designated Use

    Danfoss drives are units intended for installation in electrical systems. They comply with the requirements of various directives and certifications. To see all valid certifications for your product, check the product label of your product.

  • Page 12: Product Overview

    The model code is made of standard codes and plus codes. Each part of the model code agrees to the data in your order. Example The model code can have this format, for example: iC7-60EA3A05-880AE21F3+XXXX 12 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...
  • Page 13 -1260 = 1260 A Protection rating E21 = IP21/UL type 1 E54 = IP54/UL type 12 EMC level F3 = C3 industry compliance F4 = C4 system component +XXXX Options See separate list. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 13...

  • Page 14: Interior View Of The Cabinet, Fe9

    Control compartment PE bar Contactor Inlet air grill Main switch (optional) Control cable grommet, bottom Mains terminals IP54 grommet for mains and motor cables (IEC) dU/dt Filter View from the bottom 14 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 15: Interior View Of The Cabinet, Fe10

    Inlet air grill Main switch (optional) Contactor Mains terminals Control cable grommet, bottom dU/dt Filter IP54 grommet for mains and motor cables (IEC) Motor terminals View from the bottom PE bar Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 15...

  • Page 16: Interior View Of The Cabinet, Ae10 + Ie10

    Air-cooled Enclosed Drives Operating Guide Product Overview 3.7 Interior View of the Cabinet, AE10 + IE10 Illustration 3: Interior View of the Cabinet, AE10 + IE10 16 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 17: Interior View Of The Cabinet, Ae11 + Ie11

    IP54 grommet for mains and motor cables (IEC) PE busbar Inlet air grill 3.8 Interior View of the Cabinet, AE11 + IE11 Illustration 4: Interior View of the Cabinet, AE11 + IE11 Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 17...
  • Page 18 AC supply terminals (+IHAS), behind the PE busbar PE busbar IP54 grommet for mains cable (IEC) Inlet air grill Control cable grommet, bottom Control cable grommet, top IP54 grommet for motor cable (IEC) 18 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 19: Interior View Of The Cabinet, 2 X Ae11 + 2 X Ie11

    Operating Guide Product Overview 3.9 Interior View of the Cabinet, 2 x AE11 + 2 x IE11 Illustration 5: Interior View of the Cabinet, 2 x AE11 + 2 x IE11 Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 19...
  • Page 20 AC supply terminals (+IHAS), behind PE busbar PE busbar IP54 grommet for mains cables (IEC) Inlet air grill IP54 grommet for motor cables (IEC) Control cable grommet, top Control cable grommet, bottom 20 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 21: Receiving The Drive

    Set DC voltage (1.35 * U AC), where U is the drive nominal voltage. Keep the power on for a minimum of 1 hour. Disconnect the DC supply from the DC+ and DC- terminals. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 21...

  • Page 22: Lifting The Enclosed Drive

    Put the lifting hooks in the 2 front lifting loops on the top of the cabinet. The minimum lifting angle is 60°. Lift the drive to an upright position. >60° Illustration 6: Lifting the Enclosed Drive to an Upright Position 22 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...
  • Page 23 Put the lifting hooks in the four lifting loops on the top of the cabinet. The minimum lifting angle is 60°. >60° >60° Illustration 7: Lifting the Enclosed Drive Lift the drive to the required position. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 23...

  • Page 24: Mechanical Installation

    5.3.1 General Cooling Requirements The power units produce heat in operation. The fans circulate air and decrease the temperature of the drive. Make sure that there is sufficiently free space around the drive. 24 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 25: Default Cooling

    Also make sure that there are no obstacles that can stop the airflow. Table 7: Minimum Space above the Cabinet Drive Minimum space above the cabinet FE9, FE10 AE10, AE11, IE10, IE11 Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 25...
  • Page 26 Air-cooled Enclosed Drives Operating Guide Mechanical Installation Illustration 9: Air Flow in Default Cooling of the Enclosed Drives 10.2.4 Dimensions for Default Cooling, FE9 10.2.5 Dimensions for Default Cooling, FE10. 26 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 27: Cooling Options

    Air-cooled Enclosed Drives Operating Guide Mechanical Installation 5.3.3 Cooling Options Illustration 10: Back-channel Cooling (+OABC), Intake Back, Output Back 10.2.6 Dimensions for Back-channel Cooling, FE9 10.2.7 Dimensions for Back-channel Cooling, FE10. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 27...
  • Page 28 Number of holes at the top 400 (15.7) 600 (23.6) 800 (31.5) 10.2.9 Dimensions for the Cooling Air Output Flange Option, FE9 10.2.10 Dimensions for the Cooling Air Output Flange Option, FE10. 28 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 29: Installing The Back-Channel Cooling Option

    Place the brackets so that they press the sides of the top hood down. Attach each bracket with 4 screws. The brackets are identical, that is why each has 6 mounting holes. Illustration 13: Installing the Back-channel Cooling Option Brackets The brackets Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 29...
  • Page 30 The top hood Attach a duct against the top hood to direct the airflow. Adjust the air guide at the bottom. Illustration 14: Back-channel Cooling Option Air Guide at the Bottom 30 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 31: Electrical Installation

    Overheated cables are a fire hazard. Because of several possible cable installations and environmental conditions, it is important to consider local regulations and IEC/EN standards. Also follow Danfoss recommendations for minimum cables. W A R N I N G BRANCH CIRCUIT HAZARD Unprotected branch circuits can cause an electrical or a fire hazard.

  • Page 32: Cable Requirements

    PE with or without shield, see Illustration Illustration 15: Recommended Cable Types for Mains and Motor Cabling PE conductor and shield Shield PE conductor 32 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 33: Additional Instructions For Cable Installation

    Table 9: Minimum Distances from Motor Cables to Other Cables Distance to other cables Length of the shielded cable Distance to other cables Length of the shielded cable [ft] [ft] ≤ 50 ≤ 164 ≤ 150 ≤ 492 Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 33...
  • Page 34 Terminal blocks Auxiliary power terminals Strain relief and 360° grounding Control cables from the bottom PE busbar Auxiliary power cable Motor cable Control cable grommet Illustration 18: Recommended Installation INU module 34 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 35: Installing The Power Cables

    Connect the mains cables to the terminals L1, L2, and L3, and the motor cables to the terminals U, V, and W. See the correct tightening torques in 10.1 Tightening Torques. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 35...

  • Page 36: Ul Cabling

    Keep the filter capacitors between the chassis and the DC link in these cases: • When optimal EMC performance is needed • When parallel motors are used • When the motor cable is longer than 25 m (82 ft) 36 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 37: Disconnecting The Du/Dt Filter Capacitors

    Move the terminal including its wires from the left side to the right side. The terminal is on the U phase. The dU/dt Filter capacitors are now disconnected from the main circuit. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 37...

  • Page 38: Control And Option Installation

    Emergency stop button (+ILSS), -SFG Run, ready, and fault lights (+IICD), -PF3, -PF4, -PF5 Fan and filter cover and optional IP54 filter (+IP54) Mains contactor push button Open/Close, -SF7.1, - SF7.2 38 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...
  • Page 39 Pre-charging switch, SF12 Ethernet port (for the inverter module), RJ45 Control panel (for the AFE module), -PGA2 Run, ready, and fault lights (+IICD), -PF3, -PF4, -PF5 Emergency stop button (+ILSS), -SFG Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 39...

  • Page 40: Control Compartment Internal Elements

    Door device terminal, -XDJ Auxiliary AC supply terminals (+IHAS), or auxiliary Option slot AA3 terminals AC voltage transformer terminals (+IHAT), -XD1 Door fan terminals, -XD7 Cabinet heater terminals (+IBCH) Auxiliary relay for door fan 40 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...
  • Page 41 Motor heater control auxiliary relay (+IBCH, +IAMH) Motor fan supply or control supply (+ICF1…… 230 V AC socket, -XD10 +ICF4), -FCK,-QA9. Circuit breakers Option slots for option extender and I/O and Relay Option Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 41...
  • Page 42 Air-cooled Enclosed Drives Operating Guide Control and Option Installation Illustration 26: Elements inside the Control Compartment, AE10/11, IE10/11 42 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 43: Control Compartment Connections

    BR1632 (battery type) Table 11: STO Connector Signals (X33, XD2.2) Terminal on the control board Function Terminal block Description +24 V -XD2.2:41 Not yet available +24 V -XD2.2:41 Safe input A+ -XD2.2:42 Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 43...
  • Page 44 Power supply ground +24 V output -XD2.3:63 +24 V DC output for daisy chain, only available when the +24 V DC ex- ternal input control supply is used. -XD2.3:64 Power supply ground 44 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 45: I/O And Relay Option Connections

    24 V DC, 0 < 5 V, 1 > 15 V. DI 2 Input load 7.5 mA constant current + 10 kΩ resistive load, maximum pulse frequency 100 kHz. DI 3 DI 4 DI 5 DI 6 Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 45...
  • Page 46 0 ± 20 mA • differential • ~ 200 Ω • accuracy ± 0.5% of full scale I/O ground. Ground for digital outputs, +10 V Ref, +24 V , analog inputs, and analog outputs. 46 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 47: I/O And Relay Option Interface

    The analog inputs are protected in overvoltage conditions. Table 19: Analog Input Types, Values, and Tolerances Parameter Value Measuring range: voltage mode -10...+10 V Measuring range: current mode -20...+20 mA Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 47...

  • Page 48: Analog Outputs

    2 kV [Ohm] 18000 16000 14000 12000 10000 8000 6000 4000 2000 [mA] Illustration 28: Allowed Load Resistance of Analog Output in Current Mode Load resistance Output current Allowed load resistance 48 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 49: Digital Inputs

    [1 form A (NO)]. The relay output interface is reinforced for system voltages ≤ 300 V. The lifetime for relays is 100.000 cycles. Table 23: Relay Output Values Parameter Value Rated Voltage 250 V AC Max. Switching Voltage 400 V AC Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 49...

  • Page 50: Analog Reference Voltage Output

    7.6.7 24 V DC Voltage Output The I/O and Relay Option contains 1 voltage output of 24 V DC. Table 25: 24 V DC Voltage Output Parameter Value Nominal Voltage 24 V Accuracy -15...+20% 50 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 51: Thermistor Input

    AE10, AE11, IE10, IE11, but is default for FE9 and FE10. Illustration 30: Ethernet Cable Connection of the Option Extender from the Top Ethernet port of the control of the module RJ45 extender of the control compartment Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 51...
  • Page 52 Operating Guide Control and Option Installation Illustration 31: Ethernet Cable Connection of the Option Extender from the Bottom Ethernet port of the control of the module RJ45 extender of the control compartment 52 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 53: Control Cable Routing

    Use the control cable grommets and tubes to route the control cables into the control compartment. There are control cable grom- mets at the top and at the bottom of the cabinet. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 53...
  • Page 54 Air-cooled Enclosed Drives Operating Guide Control and Option Installation Illustration 33: Routing of Control Cables from the Top, FE9, FE10 Control cable grommets Tubes 54 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...
  • Page 55 Illustration 34: Routing of Control Cables from the Top, AE10/11, IE10/11 Control cable grommets Tubes, internal diameter 32 mm Two corks, to be removed when routing control ca- bles from the top Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 55...
  • Page 56 Air-cooled Enclosed Drives Operating Guide Control and Option Installation Illustration 35: Routing of Control Cables from the Bottom, FE9, FE10 Cable clamps Control cable grommets Protection plate 56 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 57: Installing Boards To The Control Compartment

    Switch off the AC drive before installing, removing, or replacing option boards on the drive. Procedure Remove the screw that is pre-attached to the fixing point at the top of the mounting plate and keep it. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 57...

  • Page 58: Installing The Control Cables Into The Control Terminals

    Wire stripping length: 10–12 mm (0.4–0.5 in) Installing the control cables on the option board Install the control cables into the control terminals. See the pin numbering of the I/O and Relay Option in Illustration 58 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...
  • Page 59 Installing the control cables on terminals blocks Install the control cables into the terminals in the terminal block. See the pin numbering of the terminal blocks in 7.4 Control Compartment Connections. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 59...
  • Page 60 Illustration 40: Example of Installing the Control Cables on Terminals Blocks Option board Terminal block Cable clamp Guidance for the control cable Cable duct Strip the control cables. Attach the control cables to the cable clamps on the control compartment. 60 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 61: Installing The Microsd Card

    Use these instructions to connect the drive or several drives to a PC with an RJ45 cable. Procedure Connect an RJ45 cable to the PC. To connect several drives at the same time, use an Ethernet switch between the PC and the control unit. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 61...

  • Page 62: Installing Mydrive® Insight

    Connect the cable coming from the PC or from the Ethernet switch to the Ethernet port X0 on the control unit of the drive. 7.13 Installing MyDrive® Insight Procedure To install the tool, go to suite.mydrive.danfoss.com/content/tools. Install MyDrive Insight. ®...

  • Page 63: Starting The Drive

    8.3.1 Insulation Checks of the Motor Cable • The insulation checks of the mains cable, see 8.3.2 Insulation Checks of the Mains Cable • The insulation checks of the motor, see 8.3.3 Insulation Checks of the Motor Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 63...

  • Page 64: Insulation Checks Of The Motor Cable

    Connect the motor cables to the motor. Do the final insulation check on the drive side. Put all phases together and measure to the ground. Connect the motor cables to the drive. 64 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 65: Maintenance

    9.1 Preventive Maintenance Recommendations Generally, all technical equipment, including Danfoss AC drives need a minimum level of preventive maintenance. Regular mainte- nance is recommended to ensure trouble-free operation and long life of the drive. It is also recommended, as a good service prac- tice to record a maintenance log with counter values, date, and time describing the maintenance and service actions.
  • Page 66 The exchange units with mounted elec- ed for long pe- trolytic capacitors require reforming as stated in the service schedule. The reforming is performed by trained service personnel. 66 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 67: Replacing The Rtc Battery

    Locate the RTC battery holder on the control board of the control unit. Pull from the handle next to the text RTC BAT. Illustration 43: Location of the RTC Battery The handle  The battery holder slides out. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 67...

  • Page 68: Using The Product Modified Label

    Clean filters are important to ensure a good air flow into the cabinet. The filters are only included in drives with protection rating IP54. Procedure Locate the door filters on the outside of the cabinet door. 68 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...
  • Page 69 Remove and clean or replace the filter. Put the cleaned or new filter into the filter frame on the outside of the door. Reposition the fan grill over the filter and press to snap into place. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 69...

  • Page 70: Specifications

    270–390 AE10, AE11, IE10, IE11 FE9, FE10, AE10, AE11, IE10, IE11 FE9, FE10, AE10, AE11, IE10, IE11 Grounding bolt (M8) 13.5 10.2 Dimension Illustrations 10.2.1 Dimensions of the Enclosed Drive, FE9 70 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 71: Dimensions Of The Enclosed Drive, Fe10

    (1.18) (25.4) (1.92) Illustration 47: Dimensions of the Enclosed Drive, FE9, in mm (in) Mounting holes at the bottom Mounting holes at the top 10.2.2 Dimensions of the Enclosed Drive, FE10 Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 71...

  • Page 72: Dimensions Of The Enclosed Drive, Ae10, Ae11, Ie10, Ie11

    Illustration 48: Dimensions of the Enclosed Drive, FE10, in mm (in) Mounting holes at the bottom Mounting holes at the top 10.2.3 Dimensions of the Enclosed Drive, AE10, AE11, IE10, IE11 72 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...
  • Page 73 (W1 - 8.86) (8.86) (W2 - 8.86) Illustration 49: Dimensions of the Enclosed Drive, AE10, AE11, IE10, and IE11, in mm (in) View from the top IP54 hood View from the bottom Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 73...

  • Page 74: Dimensions For Default Cooling, Fe9

    2200 (86.6) 400 (15.7) 600 (23.6) 600 (23.6) 600 (23.6) iC7-60EA3A05-1260...1710 671 (26.4) 1185 (46.7) 2400 (94.5) 600 (23.6) 600 (23.6) 600 (23.6) 600 (23.6) 10.2.4 Dimensions for Default Cooling, FE9 74 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 75: Dimensions For Default Cooling, Fe10

    Operating Guide Specifications 71.3 (2.81) (8.15) 100.5 (3.96) 126.5 (4.98) (8.86) (8.86) (7.56) (15.75) Illustration 50: Dimensions for Default Cooling, FE9, in mm (in) Roof Wall 10.2.5 Dimensions for Default Cooling, FE10 Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 75...

  • Page 76: Dimensions For Back-Channel Cooling, Fe9

    Operating Guide Specifications 75.2 (2.96) (6.10) (13.11) 133.5 (5.26) (8.86) (8.86) (7.56) (23.62) Illustration 51: Dimensions for Default Cooling, FE10, in mm (in) Roof Wall 10.2.6 Dimensions for Back-channel Cooling, FE9 76 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 77: Dimensions For Back-Channel Cooling, Fe10

    Air-cooled Enclosed Drives Operating Guide Specifications 201.5 Ø203 2321.2 2494.5 Illustration 52: Dimensions for Back-channel Cooling (+OABC), FE9, in mm (in) 10.2.7 Dimensions for Back-channel Cooling, FE10 Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 77...

  • Page 78: Dimensions For Back-Channel Cooling, Ae10, Ae11, Ie10, Ie11

    Air-cooled Enclosed Drives Operating Guide Specifications 189.7 Ø203 2318 2491.3 Illustration 53: Dimensions for Back-channel Cooling (+OABC), FE10, in mm (in) 10.2.8 Dimensions for Back-channel Cooling, AE10, AE11, IE10, IE11 78 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 79: Dimensions For The Cooling Air Output Flange Option, Fe9

    – 220 (8.7) 173 (6.8) 260 (10.2) 800 (31.5) 185 (7.3) 218 (8.6) 218 (8.6) 310 (12.2) 218 (8.6) 370 (14.6) 10.2.9 Dimensions for the Cooling Air Output Flange Option, FE9 Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 79...

  • Page 80: Dimensions For The Cooling Air Output Flange Option, Fe10

    (8.13) 158.6 (6.24) 2502.5 (98.52) (7.56) (15.75) Illustration 55: Dimensions for the Cooling Air Output Flange (+OAOF), FE9, in mm (in) 10.2.10 Dimensions for the Cooling Air Output Flange Option, FE10 80 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 81: Dimensions For The Cooling Air Output Flange Option, Ae10, Ae11, Ie10, Ie11

    2499.3 (98.40) (7.56) (23.62) Illustration 56: Dimensions for the Cooling Air Output Flange (+OAOF), FE10, in mm (in) 10.2.11 Dimensions for the Cooling Air Output Flange Option, AE10, AE11, IE10, IE11 Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 81...

  • Page 82: Wiring Diagrams

    225 (8.9) – 220 (8.7) 173 (6.8) 260 (10.2) 800 (31.5) 185 (7.3) 218 (8.6) 218 (8.6) 310 (12.2) 218 (8.6) 370 (14.6) 10.3 Wiring Diagrams 10.3.1 Wiring Diagram, FE9, FE10 82 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 83: Wiring Diagram, Ae10+Ie10, 385-588 A

    L1 L2 L3 DC+ DC- U’ V’ W’ Θ Illustration 58: Wiring Diagram, FE9, FE10 +GAMS +MADU +GACO Common-mode Filter +MACM dU/dt Filter choke dU/dt Filter capacitor 10.3.2 Wiring Diagram, AE10+IE10, 385–588 A Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 83...
  • Page 84 -QA3 -FC1.1 -FC1.2 -FC1.3 -RF4.1 L1 L2 L3 L1' L2' L3' -RF4.1 -X121:+ - L1 L2 L3 L1' L2' L3' Illustration 59: Wiring Diagram, AE10+IE10, 385–588 A L Filter LC Filter 84 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 85: Wiring Diagram, Ae11+Ie11, 658-880 A

    U/T1 V/T2 W/T3 Θ Illustration 60: Wiring Diagram, AE10+IE10, 385–588 A (continued) Power unit of the AFE module Integration unit Power unit of the inverter module 10.3.3 Wiring Diagram, AE11+IE11, 658–880 A Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 85...
  • Page 86 -FC1.5 -FC1.3 -FC1.4 -FC1.6 -RF4.1 L1 L2 L3 L1' L2' L3' -RF4.1 -X121:+ - L1 L2 L3 L1' L2' L3' Illustration 61: Wiring Diagram, AE11+IE11, 658–880 A L Filter LC Filter 86 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 87: Wiring Diagram, 2 X Ae10+2 X Ie10, 1000-1100 A

    Illustration 62: Wiring Diagram, AE11+IE11, 658–880 A (continued) Power unit of the AFE module Integration unit Power unit of the inverter module 10.3.4 Wiring Diagram, 2 x AE10+2 x IE10, 1000–1100 A Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 87...
  • Page 88 -X121:+ - -X121:+ - L1 L2 L3 L1 L2 L3 L1' L2' L3' L1' L2' L3' Illustration 63: Wiring Diagram, 2 x AE10+2 x IE10, 1000–1100 A L Filter LC Filter 88 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 89: Wiring Diagram, 2 X Ae11+2 X Ie11, 1260-1710 A

    Illustration 64: Wiring Diagram, 2 x AE10+2 x IE10, 1000–1100 A (continued) Power unit of the AFE module Integration unit Power unit of the inverter module 10.3.5 Wiring Diagram, 2 x AE11+2 x IE11, 1260–1710 A Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 89...
  • Page 90 -X121:+ - -X121:+ - L1 L2 L3 L1 L2 L3 L1' L2' L3' L1' L2' L3' Illustration 65: Wiring Diagram, 2 x AE11+2 x IE11, 1260–1710 A L Filter LC Filter 90 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 91: Pre-Charging Control Wiring Diagram, Ae10, Ae11, Ie10, Ie11

    Power unit of the inverter module 10.3.6 Pre-charging Control Wiring Diagram, AE10, AE11, IE10, IE11 N O T I C E The products with frame designations FE9 and FE10 do not have precharging control circuit. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 91...
  • Page 92 Main input device status AFE start/stop Main input device tripped (circuit breaker) Field connection 115- 230 VAC -SF11 X101 X102 X103 Illustration 68: Pre-charging Control Wiring Diagram, AE10, AE11, IE10, IE11 92 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 93: The Pre-Charging Function

    Motor fan ctrl/supply 10–16 A Motor brake control +IDBC Motor brake control 24 V DC power supply +IFCS 24 V DC power supply Service socket +IGS0 230 V AC socket CEE 7/3 Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 93...

  • Page 94: Sto/Ss1 Push Button On Door (+Ilss)

    If option +ILSS is not selected, inputs A+ and B+ are connected to 24 VDC on -XD2.2 terminal block with saddle jumpers. Without option +ILSS or an external emergency stop push button, the STO inputs can be used for the STO safety function. See details in the iC7 Series Functional Safety Operating Guide. 94 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 95: Cable Sizes

    10.5.2 Mains Cable Size Recommendation, 380–500 V • 10.5.3 Motor Cable Size Recommendation, 380–500 V • 10.5.4 Mains Cable Size Recommendation, UL 480 V • 10.5.5 Motor Cable Size Recommendation, UL 480 V Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 95...

  • Page 96: Mains Cable Size Recommendation, 380-500

    240 Cu/Al Ø10.5 Ø10.5 Cu 4 x (3x120+70) 2 x IE10 Al 4 x (3x150+70 Cu) iC7-60EA3A05-1100 1018 240 Cu/Al Ø10.5 Ø10.5 Cu 4 x (3x150+70) Al 4 x (3x185+57 Cu) 96 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 97: Motor Cable Size Recommendation, 380-500

    Al 3 x (3x120+41 Cu) iC7-60EA3A05-385A AE10 + IE10 240 Cu/Al Ø10.5 Cu 1 x (3x185+95) Al 2 x (3x120+41 Cu) iC7-60EA3A05-480A 240 Cu/Al Ø10.5 Cu 2 x (3x120+70) Al 2 x (3x150+70 Cu) Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 97...

  • Page 98: Mains Cable Size Recommendation, Ul

    LCAX300-12-6 300 MCM 2 (Ø10.5) 2 (Ø10.5) iC7-60EA3N05-245A 2 x 300 MCM LCAX300-12-6 300 MCM 2 (Ø10.5) 2 (Ø10.5) iC7-60EA3N05-302A 2 x 300 MCM LCAX300-12-6 300 MCM 2 (Ø10.5) 2 (Ø10.5) 98 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 99: Motor Cable Size Recommendation, Ul

    300 MCM 3 (M10) 4 (Ø10.5) iC7-60EA3A05-385A AE10 + IE10 2x 300 MCM LCAX300-12-6 500 MCM 4 (M10) 4 (Ø10.5) iC7-60EA3A05-480A 3x 4/0 AWG LCAX4/0-12-X 500 MCM 4 (M10) 4 (Ø10.5) Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 99...

  • Page 100: Fuses

    170M2619 – iC7-60EA3N05-245A 170M2620 – iC7-60EA3N05-302A 170M2621 – iC7-60EA3N05-385A 170M9007 – iC7-60EA3N05-480A FE10 170M4016 – iC7-60EA3N05-588A 170M4017 – iC7-60EA3A05-385A AE10 + IE10 PC33UD69V550TF 3288 iC7-60EA3A05-480A PC33UD69V700TF 4822 iC7-60EA3A05-588A PC33UD69V700TF 4822 100 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 101: Dc Fuses, 465-800 V Dc

    The enclosed drives with a mains contactor or a main switch must be protected with external fuses. The fuses in the table meet the IEC type 1 coordination for contactor short circuit current performance and are required for main switch protection. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 101...

  • Page 102: Current Ratings

    Nominal current with low overload (110%). Allows a +10% load variation for 1 minute every 5 minutes. 102 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 103: Current Ratings For 6-Pulse Enclosed Drives, Fe9 And Fe10, 400 V Ac

    Typical motor power, 480 V AC [Hp] [Hp] N-in peak L-in H-in iC7-60EA3N05-206A iC7-60EA3N05-245A iC7-60EA3N05-302A iC7-60EA3N05-385A iC7-60EA3N05-480A FE10 iC7-60EA3N05-588A FE10 10.7.4 Current Ratings for 6-pulse Enclosed Drives, FE9 and FE10, 500 V AC Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 103...

  • Page 104: Current Ratings For Regenerative Afe, 400 V Ac

    Table 45: Current Ratings for Regenerative AFE, UL, 460 V AC Model code Frame Nominal ratings Low overload High overload Typical motor power, 480 V AC [Hp] [Hp] N-in peak L-in H-in iC7-60EA3A05-385A AE10+IE10 iC7-60EA3A05-480A AE10+IE10 iC7-60EA3A05-588A AE10+IE10 104 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 105: Current Ratings For Regenerative Afe, 500 V Ac

    2 x AE11+2 x IE11 1164 1328 1836 1139 1300 1080 iC7-60EA3A05-1710 2 x AE11+2 x IE11 1422 1603 2227 1392 1570 1012 1310 1100 10.7.8 Current Ratings for Low-harmonic AFE, 400 V AC Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 105...

  • Page 106: Current Ratings For Low-Harmonic Afe, Ul, 460 V Ac

    1106 1328 1836 1082 1300 1080 1100 iC7-60EA3H05-1710 2 x AE11+2 x IE11 1306 1603 2227 1279 1570 1082 1310 1300 1100 10.7.10 Current Ratings for Low-harmonic AFE, 500 V AC 106 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 107: Technical Data

    ≥ 0.9 nominal at rated load Displacement power factor (DPF) AFE: 1 6-pulse: 0.97 Switching on input supply from a discharged drive FE09–FE10: Maximum 1 time/2 minutes Overvoltage category Category III Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 107...

  • Page 108: Motor Connections

    -15 °C...0 °C (5 °F...32 °F) (no frost). The highest current rating of AE11 and IE11 must be de- rated 20% in freezing conditions. 0 °C...+40 °C (32 °F...104 °F) (at I ) with derating up to +55 °C (131 °F). Installation temperature –10 °C...+70 °C (14 °F...158 °F) 108 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...

  • Page 109: Emc (Iec 61800-3)

    2 environment Emissions 380–500 V AC: EN 61800-3 (2004), category C3, if the drive is installed according to instructions. All: The drive can be changed to C4 for IT type mains. Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096 | 109...

  • Page 110: Protections

    Marine type approvals – 10.8.7 Efficiency Table 56: Efficiency Item Technical data Efficiency Inverter module >99%, AFE module + LCL filter 97.5%, FE module 97.1% at 500 V AC, 1.5 kHz 110 | Danfoss A/S © 2023.09 AQ330347384398en-000201 / 139Z8096...
  • Page 111 Emergency stop push button..............94 Storing the product..................21 External fuses....................101 Stripping the cables..................58 Symbols......................9 Fans Door filters..................... 68 Terminal block..................38, 59 Frame designation..................12 Thermistor input...................51 Fuses......................... 31 Thermistor input signals................47 Tightening torques..................70 Danfoss A/S © 2023.09 AQ330347384398en-000201/139Z8096 | 111...
  • Page 112 Air-cooled Enclosed Drives Operating Guide Index Version history....................7 Weight......................12 Wiring diagrams..............82, 83, 85, 87, 89 112 | Danfoss A/S © 2023.09 AQ330347384398en-000201/139Z8096...
  • Page 113 Air-cooled Enclosed Drives Operating Guide Index Danfoss A/S © 2023.09 AQ330347384398en-000201/139Z8096 | 113...
  • Page 114 Danfoss can accept no responsibility for possible errors in catalogs, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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