Related Manuals for Danfoss VLT ISD 410
Summary of Contents for Danfoss VLT ISD 410
- Page 1 MAKING MODERN LIVING POSSIBLE Operating Instructions ® Integrated Servo Drive ISD 410...
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Page 2: Table Of Contents
4.2.4 Winding/Motor 4.2.5 Internal Components 4.2.6 Angle Position Encoder 4.3 Connection Cables/Cabling 4.3.1 Layout and Routing 4.3.2 Hybrid Cable 4.3.3 Sensor Cable 4.4 Ports/Connector Pin Assignment 5 Installation/Fitting 5.1 Transport and Delivery ® MG75D102 - VLT is a registered Danfoss trademark... - Page 3 8 ISD Safety Concept 8.1 Standards 8.2 Functional Description 8.3 Activating/Deactivating the Safe Stop Function 8.4 Installation 8.5 Acceptance Test 8.6 Application Examples 9 Faults 9.1 Troubleshooting 10 Maintenance and Repair ® MG75D102 - VLT is a registered Danfoss trademark...
- Page 4 12.6.1 S1 Duty Cycle (Continuous duty) 12.6.2 S3 Service Cycle (Intermittent periodic service) 12.6.2.1 Servomotors 175G7801/02/09/10/17/18 12.6.2.2 Servomotors 175G7803/04/11/12/19/20 12.6.2.3 Servomotors 175G7805/06/13/14/21/22 12.6.2.4 Servomotors 175G7807/08/15/16/23/24 12.7 General Specifications and Environmental Conditions 12.8 Permitted Forces ® MG75D102 - VLT is a registered Danfoss trademark...
- Page 5 ® Contents ISD 410 Servomotor Operating Instructions 12.8.1 Servomotor without Brake 12.8.2 Servomotor with Brake 13 Appendix 13.1 Glossary Index ® MG75D102 - VLT is a registered Danfoss trademark...
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Page 6: General Information
Minimum waiting time (discharge time) 1-60 servomotors 10 minutes Note: High voltage may be present even if the LED on the ISD connection box is not lit! Table 1.1 Discharge Time ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 7: Introduction
A master system is needed to control the servomotors. In this system servomotors operated in a DC group are controlled by a master system. ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 8: Terminology
Table 2.3 Available Documents for the ISD 410 Servo System The purpose of these operating instructions is to describe Technical literature for Danfoss drives is also available the Danfoss ISD 410 servomotors exclusively in the context online at http://www.danfoss.com/BusinessAreas/DrivesSo- of a Danfoss ISD 410 servo system. -
Page 9: Safety Instructions
• The plant engineer or system engineer is personally responsible for checking the suitability of the supplied components and the information ® MG75D102 - VLT is a registered Danfoss trademark... - Page 10 Ensure that the mains supply is disconnected and the required waiting time has elapsed before disconnecting or connecting the hybrid cable or disconnecting cables from the connection box and/or the power supply module. ® MG75D102 - VLT is a registered Danfoss trademark...
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Page 11: Qualified Personnel
• Software products may not be reverse-engineered in first aid. and their source code may not be altered • Damaged or faulty products may not be installed or put into service ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 12: Foreseeable Misuse
Any use not expressly approved by Danfoss constitutes misuse. This also applies to failure to comply with the specified operating conditions and applications. Danfoss assumes no liability of any sort for damage attrib- utable to improper use. ® MG75D102 - VLT... -
Page 13: Description
CAN bus lines are combined in a hybrid cable. Type Description Unique flange developed by Danfoss specifically for ISD 410 servomotors Standardised flange; rotated such that all 4 screws are outside the protruding contour of the housing Table 4.2 Overview of Types... -
Page 14: Configurations
Table 4.3 Configuration/Type Illustration 4.4 IEC Flange for Servomotor without Brake Short description for Illustration 4.4: • Without integrated brake (short type) • IEC flange for standardised installation • Various encoder options ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 15: Motor Components
The positioning accuracy of the servomotor is 0.25° in present. relation to the motor shaft. Other encoder systems are optionally available. Electrical data: Current consumption 0.056 A at 205 V DC. ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 16: Angle Position Encoder
±0.25° ±0.028° ±0.028° Accuracy ±0.1° Repeatability – – Resolution Theoretical 17 bits 17 bits per resolution 13 turn bits 12 bits for number of turns Table 4.4 Angle Position Encoder Functions ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 17: Connection Cables/Cabling
Hybrid cable (DC & CAN) 1 mm /2.5 mm X ( only with 2.5 mm cable) DC cable Single wire – 1.5 mm AC feed Single wire – 1.5 mm Table 4.5 Connection Cables ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 18: Layout And Routing
The cables should generally be routed to keep the cable runs as short as possible. • Consult Danfoss if the length of the CAN bus exceeds 100 m. Routing in drag chains The hybrid cable is compatible with drag chains and therefore suitable for use in moving systems. - Page 19 The feed cable is used to connect the first servomotor of a group to the connection point on the connection box. 52 mm Illustration 4.10 Loop Cable The connection cable (loop cable) is used to connect servomotors in an application. ® MG75D102 - VLT is a registered Danfoss trademark...
- Page 20 Twisted pair A CAN Low White Twisted pair B CAN High Blue Twisted pair B CAN V Twisted pair A Table 4.7 M23 Connector/Wire Assignment for Loop Cable and Feed Cable ® MG75D102 - VLT is a registered Danfoss trademark...
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Page 21: Sensor Cable
M12, external thread Pin Signal Function Table 4.8 Connectors PELV+ External sensor supply voltage (PELV) Analog In Analog input PELV-GND Earth Digital In Digital input Digital Out Digital output Table 4.10 Sensor Port ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 22: Installation/Fitting
• Unrestricted ventilation is available. • The mounting structure is suitable for the application, adequately rigid, etc. Contact Danfoss if it is not possible to comply with these environmental conditions. ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 23: Preparation For Installation
For installation the tool or tools corresponding to the fixing screws is needed. The fixing screws are not included with the servomotor. With each motor, Danfoss supplies a specially designed tool for connecting the hybrid cable. The hybrid cable connector can be tightened quickly and correctly with the aid of this tool. -
Page 24: Electrical Installation
Before working on the power connectors (disconnecting or connection will cause permanent damage to the connecting the cable), disconnect the power supply connector. module from the mains and wait for the discharge time to elapse. ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 25: Connecting/Disconnecting Sensor Cables
Screw the terminating resistor onto the female connector of the last servomotor. Turn the threaded rings hand tight. Check the cabling again for sufficient slack. Using the Danfoss installation tool, tighten the threaded rings of the connectors. Disconnecting cables Disconnect the power supply module from its power source (mains network). -
Page 26: Commissioning
Fit a CAN terminating resistor on the last servomotor. Connect the CAN bus to the connection box. Connect the encoder box (if present) to the CAN network. ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 27: Operation
7.1.3 ISD Curve Mode ISD curve mode is an extended cam profile mode developed by Danfoss that allows several axes to track a machine parameter along a precisely predefined curved path with high accuracy and variable speed. ISD curve mode functionality is stored in the component library under CoDeSys. -
Page 28: Isd Safety Concept
• ISO 13849-1: 2006 Category 3 PL d purpose. Only original Danfoss cables may by used for • cabling between the drives and between the connection ISO 14118: 2000 (EN 1037) – Prevention of box and a drive. -
Page 29: Activating/Deactivating The Safe Stop Function
Mean time to dangerous failure (MTTFD): > 62 EN 61800-5-2 Safety Integrity Level years EN61800-5-2 Safe Torque Off • Diagnostic coverage (DC): 60% Table 8.1 Abbreviations • Category 3 • Lifetime 20 years ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 30: Installation
The safe stop function can be used to stop the servo drive in a hazardous situation. The standard methods for stopping the drive should be used in normal operation situations. Possible implementation options can be found in 8.6 Application Examples. ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 31: Acceptance Test
The test step is passed if the servomotor starts up again. The acceptance test is passed if all 4 test steps have been completed successfully. ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 32: Application Examples
Safety device on line 2 Line 2 emergency stop button Line 1 hybrid cable (short-circuit proof) Line 2 hybrid cable (short-circuit proof) 24 V DC power supply Table 8.3 Legend to Illustration 8.2 ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 33: Faults
Defective bearing Check shaft listed, notify Danfoss Service. Vibration Defective bearing Check shaft (Unusual) running Defective bearing Check shaft Have the following information available to enable Danfoss noises to provide help quickly and effectively: Fuses blow, circuit Short circuit Contact Danfoss breaker trips or motor •... -
Page 34: Maintenance And Repair
Pay particular attention to: performed by the customer. No other tasks are required. • Unusual noises Send the servomotor to Danfoss if it needs to be (fully) • Overheated surfaces (temperatures up to 100 °C overhauled. may occur in normal operation) •... -
Page 35: Cable Replacement
Turn the threaded rings hand tight. damaged. You may replace the cable yourself. Danfoss Check the cabling again for sufficient slack. supplies an installation tool for this purpose with the Using the Danfoss installation tool, tighten the servomotor. -
Page 36: Loop Cable Replacement
Connect the electrical cables. Loosen the threaded rings of the connectors. Use Switch on power supply. the Danfoss installation tool for this purpose. Configure the servomotor parameters. Disconnect the loop cable (and the sensor cable Conduct a test run. -
Page 37: Decommissioning And Disposal
The procedure for decommissioning the servomotor is the reverse of the installation procedure described in 5 Instal- lation/Fitting. Proceed as follows: Disconnect power supply and wait for the discharge time to elapse. Disconnect the electrical cables. ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 38: Recycling And Disposal
11.4.2 Disposal Devices containing electronic components may not be disposed of as normal domestic waste. Dispose of servomotors as hazardous waste, electrical waste, recyclable waste, etc. in accordance with applicable local regulations. ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 39: Specifications
Danfoss nameplate. 12.2 Storage Store the servomotors in a dry, dust-free location with low vibration (v ≤0.2 mm/s). The storage location must be free from corrosive gases. Avoid sudden temperature changes. ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 40: Characteristic Data
(1) Reference conditions: black painted aluminium test flange with dimensions 250 x 250 x 10 mm, max. ambient temperature 40 °C, convection cooling (2) IP65 not applicable for motors installed with the shaft facing upward ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 41: Servomotor With Brake
(1) Reference conditions: black painted aluminium test flange with dimensions 250 x 250 x 10 mm, max.ambient temperature 40 °C, convection cooling (2) IP65 not applicable for motors installed with the shaft facing upward ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 42: Dimensions
Illustration 12.2 Side View: Servomotor with ISD Flange, without Brake 106.2 Illustration 12.3 Front View: Servomotor with ISD Flange, without Brake Illustration 12.4 Rear View: Servomotor with ISD Flange, without Brake ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 43: Servomotor With Isd Flange And Brake
Illustration 12.5 Side View: Servomotor with ISD Flange and Brake 106.2 Illustration 12.6 Front View: Servomotor with ISD Flange and Brake Illustration 12.7 Rear View: Servomotor with ISD Flange and Brake ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 44: Servomotor With Iec Flange, Without Brake
Illustration 12.8 Side View: Servomotor with IEC Flange, without Brake 22.5 (4 x 90 ) 95 j6 19 k6 Illustration 12.9 Front View: Servomotor with IEC Flange, without Illustration 12.10 Rear View: Servomotor with IEC Flange, without Brake Brake ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 45: Servomotor With Iec Flange And Brake
Illustration 12.11 Side View: Servomotor with IEC Flange and Brake 22.5 (4 x 90 ) 95 j6 19 k6 Illustration 12.12 Front View: Servomotor with IEC Flange and Illustration 12.13 Rear View: Servomotor with IEC Flange and Brake Brake ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 46: Motor Characteristics
Rated torques apply to continuous operation at an ambient temperature of 25 °C. n [1/min] 1600 175G7801/02 175G7803/04 1400 175G7805/06 175G7807/08 1200 1000 M [Nm] Illustration 12.14 S1 Duty Cycle Characteristic Curve ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 47: Servomotors 175G7805/06/13/14/21/22
1500 1/min 1000 1/min 80.0 80.0 60.0 60.0 40.0 40.0 20.0 20.0 M [Nm] M [Nm] Illustration 12.16 S3 Characteristic Curve for Servomotors Illustration 12.18 S3 Characteristic Curve for Servomotors 175G7803/04/11/12/19/20 175G7807/08/15/16/23/24 ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 48: General Specifications And Environmental Conditions
0. Note that the values may differ depending on the choice of shaft material. See Table 12.6 for maximum values of combinations of radial and axial forces. These values apply to all installation positions. ® MG75D102 - VLT is a registered Danfoss trademark... -
Page 49: Servomotor With Brake
Brake) for Horizontal Installation Radial Force in N Axial Force in N Max. Speed in RPM 1200 1500 1500 1500 1500 Table 12.7 Combinations of Permitted Forces (ISD/IEC Servomotor with Brake) for Horizontal Installation ® MG75D102 - VLT is a registered Danfoss trademark... - Page 50 Radial Force in N Axial Force in N Max. Speed in RPM 1200 1500 1500 1500 1500 Table 12.9 Combinations of Permitted Forces (ISD/IEC Servomotor with Brake for Vertical Installation with Shaft Facing Downward ® MG75D102 - VLT is a registered Danfoss trademark...
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Page 51: Appendix
Software in the unit; runs on the control board. based on IEC 61131-3 and developed by 3S-Smart Software Solutions GmbH. Flash Memory IC on the ISD control board; a form of EPROM. ® MG75D102 - VLT is a registered Danfoss trademark... - Page 52 Describes a digital absolute encoder, in which the absolute encoder box. position remains known after several revolutions. Nodes Nodes are branches within a cam disc function. PELV Low-voltage directive regarding voltage levels and distances between lines. ® MG75D102 - VLT is a registered Danfoss trademark...
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Page 53: Index
Intended Use..................10 Delivery....................21 Internal Components................14 Scope Of Delivery................21 Introduction....................6 Description....................12 ISD Servo System..................6 Dimensions..................... 41 Discharge Time................. 5, 34 Disclaimer....................5 Long-term Storage................38 ® MG75D102 - VLT is a registered Danfoss trademark... - Page 54 Test Run....................25 Returning The Product............... 36 Test, Functional Operation..............25 Tightening Torques................22 Transport....................21 S1 Duty Cycle Characteristic Curve..........45 Troubleshooting................... 32 S3 Service Cycle Characteristic Curves......... 45 Types, Servomotor................12 ® MG75D102 - VLT is a registered Danfoss trademark...
- Page 55 ® Index ISD 410 Servomotor Operating Instructions Unintended Start..................5 Voltage Warning..................5 Warning Discharge Time................5, 34 High Voltage..................5 Unintended Start................5 Winding....................14 ® MG75D102 - VLT is a registered Danfoss trademark...
- Page 56 130R0374 MG75D102 Rev. 2012-06-12 *MG75D102*...