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Related Manuals for Danfoss VLT ISD Connection Box
Summary of Contents for Danfoss VLT ISD Connection Box
- Page 1 MAKING MODERN LIVING POSSIBLE Operating Instructions ® ISD Connection Box...
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Page 3: Table Of Contents
4.4.2 Connections on the Underside of the Connection Box 4.4.2.1 DC Input Terminal (X1) 4.4.2.2 Brake Connector (X5) 4.4.2.3 24 V DC Power Supply (X4) 4.4.2.4 DC Output Terminals (X2 & X3) 4.5 Cooling ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 4: Can Wiring Example
7.1 Operating Display 7.1.1 Operating LEDs 7.1.2 Display Mode 7.1.3 7-Segment Display 7.1.4 <SET> Push Button 7.1.5 <CAN-ID> BCD Switch 7.1.6 Service Interface 7.2 Display via Toolbox and CoDeSys 7.3 Machine States ® MG75G102 - VLT is a registered Danfoss trademark... - Page 5 11.4 Dimensions 11.4.1 Front View 11.4.2 Side View 12 Appendix 12.1 Glossary 12.2 Connection Box Parameters 12.2.1 Auto Power-Up (Index 0x2015, sub-index 01) 12.2.2 Discharge Resistor Check (Index 0x2015, sub-index 02) ® MG75G102 - VLT is a registered Danfoss trademark...
- Page 6 ® Contents ISD Connection Box Operating Instructions 12.3 Emergency Codes Index ® MG75G102 - VLT is a registered Danfoss trademark...
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Page 7: General Information
This indication is ® ® and ISD are registered trademarks of Danfoss. All provided on the connection box. Installation, commis- other product names and trademarks used in this sioning and maintenance may only be performed by documentation are trademarks or registered trademarks of qualified personnel. -
Page 8: Service And Support
ISD Connection Box Operating Instructions 1.5.2 ISD Power Supply Module Table 1.3 Approvals for the ISD Power Supply Module 1.6 Service and Support Contact your local service representative for service and support: www.danfoss.com/Contact/Worldwide/ ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 9: Introduction
The ISD 410 servo system complies with and is CE marked according to EN 61800-3, class C2 (industrial application). A master system controls the servomotors. In this system servomotors operated in a DC group are controlled by a master system. ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 10: Terminology
The purpose of these operating instructions is to describe and commissioning of the ISD 410 Guide the Danfoss ISD connection box exclusively in the context servo system of a Danfoss ISD 410 servo system. Table 2.3 Available Documents for the ISD 410 Servo System... -
Page 11: Safety Instructions
Use only accessories and spare parts approved by the manufacturer. • Comply with the specified ambient conditions. • The information in these operating instructions about the use of available components is ® MG75G102 - VLT is a registered Danfoss trademark... - Page 12 The servomotor may start running unintentionally during parameter configuration or programming. If this can pose a risk to personal safety (e.g. risk of personal injury due to contact with moving machine parts), unintended motor starting must ® MG75G102 - VLT is a registered Danfoss trademark...
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Page 13: Qualified Personnel
Doing so will relevant to their interests about the servo system damage the electronic circuitry. Observe the discharge and its use and operation. time for the DC link capacitors. ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 14: Intended Use
To ensure that the product is used as intended, the following conditions must be fulfilled before use: Danfoss assumes no liability of any sort for damage attrib- utable to improper use. • everyone who uses Danfoss products in any... -
Page 15: Description
Service functions, such as voltage measuring and CAN diagnostics are also performed by the connection box. 1 Backplate for mounting 2 Vents 3 Display 4 Safety Connectors 5 CAN Connectors 6 Fuses Table 4.1 Legend to Illustration 4.1 ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 16: Controller
The display shows the operating status of the connection box. ISD Connection Box CAN-ID RUN/Err RS232 Service Safe Warn Illustration 4.2 Connection Box Display See 7.1 Operating Display for detailed information on the display. ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 17: Connection Cable/Cabling
CAN 3.Out CAN 4.Out CAN 5.Out 300V OK Signal Outputs Error DC+CAN Enable 300V Signal Inputs DC 300 V ISD 410 Illustration 4.3 ISD Servo System with 1 ISD Connection Box ® MG75G102 - VLT is a registered Danfoss trademark... - Page 18 – 1.5 mm / 2.5 mm 2 2) – AC feed Single wire – 1.5 mm Table 4.2 Legend to Illustration 4.3 1) Only without STO 2) Depending on the application ® MG75G102 - VLT is a registered Danfoss trademark...
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Page 19: Isd Servo System With 2 Isd Connection Boxes
CAN I should be put on the first line and encoder box CAN II on the second line. Hereby, the drives can operate synchronously with the same guide value. CAN line II can be enabled or disabled via the SD card parameter (General.SecondCANLineEnable). ® MG75G102 - VLT is a registered Danfoss trademark... - Page 20 CAN 3.Out CAN 4.Out CAN 5.Out 300V OK Signal Outputs Error DC+CAN Enable 300V Signal Inputs DC 300 V ISD 410 Illustration 4.4 ISD Servo System with 2 ISD Connection Boxes ® MG75G102 - VLT is a registered Danfoss trademark...
- Page 21 2 2) – 1.5 mm / 2.5 mm – AC feed Single wire – 1.5 mm Table 4.3 Legend to Illustration 4.4 1) Only without STO 2) Depending on the application ® MG75G102 - VLT is a registered Danfoss trademark...
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Page 22: Connections
The fuses sit in screw-in fuse holders Fuse I and Fuse II, which are accessible on the front of the connection box. Fuse type: 16 A FF, size G (6.3 x 32 mm) Illustration 4.7 Fuse Holders ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 23: Can Connectors (X11-X15/X22-X25)
Table 4.6 Connector Pin Assignment DC Input terminal X1 Brake connector X5 24 V DC Power supply X4 DC Output terminal X3 DC Output terminal X2 Table 4.7 Legend to Illustration 4.9 ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 24: Dc Input Terminal (X1)
Power Supply 1.5 mm / 2.5 –BR Brake Chopper Input Input (300 V DC) 2 1) Table 4.9 Connector Pin Assignment Table 4.8 Connector Pin Assignment 1) Depending on the application ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 25: Dc Power Supply (X4)
PE Table 4.11 Connector Pin Assignment 1) Depending on the application 2) Only without STO 4.5 Cooling Cooling takes place via the vents on the surface of the connection box. ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 26: Installation/Fitting
• The maximum operating temperature is 40 °C. A control cabinet climate control should be used if necessary. Contact Danfoss if it is not possible to comply with these environmental conditions. ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 27: Preparation For Installation
Drill the holes for the mounting screws according to the template. All dimensions are in mm. Illustration 5.1 Drilling Template NOTE In addition to its own dimensions, the connection box needs space for connecting the cables. ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 28: Mechanical Installation
Use a 24 V power supply which is CE marked according to the standards EN 61000-6-2 and EN 61000-6-4 or similar for industrial use. The power supply can only be used for the ISD system. ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 29: Connecting The Can Cable
CAN plugs. Failure to observe this warning may result in damage to the connection box. If an external 5 V power supply is needed, contact Danfoss Service. The CAN cable connects the connection box to the ISD servo system. -
Page 30: Overview Of Can Plugs
CAN 2.Out CAN 3.Out CAN 4.Out CAN 5.Out Illustration 5.2 Overview of CAN Plugs Symbolises the connection box as a node in the CAN network. Table 5.1 Legend to Illustration 5.2 ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 31: Can Wiring Example
B ERGHOF Illustration 5.3 CAN Wiring Example 1 ISD Power Supply Module ISD Connection Box Servomotor Hybrid Cable 1 (Output line 1) Master Encoder Box Camera Table 5.2 Legend to Illustration 5.3 ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 32: Can Wiring Example 2
Illustration 5.4 CAN Wiring Example 2 ISD Power Supply Module ISD Connection Box Servomotor Hybrid Cable 1 (Output line 1) Hybrid Cable 2 (Output line 2) Camera Encoder Box Master Table 5.3 Legend to Illustration 5.4 ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 33: Connecting The Power Supply Cable
ISD connection box is not lit! brake resistor. Table 5.4 Discharge Time Assemble the brake cable according to the connector pin assignment in 4.4.2.2 Brake Connector (X5). Connect the brake cable to connector X5. ® MG75G102 - VLT is a registered Danfoss trademark... - Page 34 Never connect or disconnect the hybrid cables to or from the servomotors when the supply voltage is present. Doing so will damage the electronic circuitry. Observe the discharge time for the DC link capacitors. ® MG75G102 - VLT is a registered Danfoss trademark...
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Page 35: Commissioning
0. After this message is sent, the new CAN-ID will start blinking on the connection box display. Press the <SET> button on the connection box to accept the new ID. The connection box will only leave this ID setting mode ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 36: Switching The Connection Box On
Do not switch the connection box on and off repeatedly. Doing so will damage the internal components. Wait 5 minutes after switching the connection box off before switching it on again. ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 37: Operation
Flashing LED (green): CAN communication. (green/red) • Table 7.1 Legend to Illustration 7.1 Constant light (red): CAN error. 1) Only for use by Danfoss Service. Table 7.2 Description of the Operating LEDs ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 38: Display Mode
An error occurred, e.g. CAN emergency error. • (segment dot Display: 4-digit hexadecimal code “Err”) See 12.3 Emergency Codes for a description of the emergency codes. Table 7.3 Description of the Segment Dots ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 39: Set> Push Button
Illustration 7.3 Machine States CAUTION Illustration 7.3 shows the main state machine transitions. The service interface is only for use by Danfoss Service. The states 'Under Voltage' and 'Over Voltage' are sub- states of state 'Operation Enabled'. Therefore these states inherit all transitions of their base state. -
Page 40: State "Init" (Initialisation)
If the input voltage drops below or Improper safety supplies lead to a exceeds the absolute limits. warning but allow the transition into state 'Power Up' to allow operation ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 41: State "Power Down
Voltage', all transitions of the base state are inherited. the sub-states 'Over Voltage' and 'Under Voltage'. Transitions: • Into state 'Operation Enabled' if the intermediate circuitry voltage (U ) is back in nominal U range. ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 42: Faults
Information on troubleshooting can be found in 8.4 Troubleshooting. NOTE If a fault cannot be eliminated by one of the measures listed, notify Danfoss Service. Have the following information available to enable Danfoss to help you quickly and effectively: • Type number •... -
Page 43: Troubleshooting
When problems occur in the servo system, they must first be located and properly identified. Table 8.1 lists potential faults on the connection box, their possible causes and actions for correcting the faults. Contact Danfoss Service if it is not possible to correct the fault. Fault/Fault Code on 7-... - Page 44 Switch on: Heat sink temperature above Switch connection box off and allow it to cool for 30 maximum. minutes before switching it back on • Contact Danfoss Service if error recurs Error code 5030 (hex) Fuse 1 blown. Replace fuse 1 Error code 5031 (hex) Fuse 2 blown.
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Page 45: Maintenance And Repair
NOTE Carry out regular inspections during operation. Check the No other repairs to the connection box are allowed. connection box at regular intervals for anything unusual. Always return defective connection boxes to Danfoss. Pay particular attention to: • Loose fastenings •... -
Page 46: Decommissioning And Disposal
Devices containing electronic components cannot be disposed of as normal domestic waste. Dispose of the connection box as hazardous waste, electrical waste, recyclable waste, etc. in accordance with applicable local regulations. ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 47: Specifications
1) Only if 10 A is fed in 11.2 Storage Store the connection box in a dry, dust-free location with low vibration (V ≤0.2 mm/s). The storage location must be free from corrosive gases. Avoid sudden temperature changes. ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 48: Dimensions
® Specifications ISD Connection Box Operating Instructions 11.4 Dimensions 11.4.1 Front View All dimensions are in mm. Illustration 11.2 Front View ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 49: Side View
® Specifications ISD Connection Box Operating Instructions 11.4.2 Side View All dimensions are in mm. 202.5 Illustration 11.3 Side View ® MG75G102 - VLT is a registered Danfoss trademark... -
Page 50: Appendix
Encoder box profile for encoders. The encoder box allows external encoder signals to be sent to the servo drives over the CAN bus with high precision. European test and certification mark. ® MG75G102 - VLT is a registered Danfoss trademark... - Page 51 Designates the ISD servomotor with hybrid cable. Scope Loop cable Used for diagnosis. Enables internal signals to be depicted. Hybrid connection cable between two servomotors, with two connectors. SD Card Secure Digital Card for encoder box. ® MG75G102 - VLT is a registered Danfoss trademark...
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Page 52: Connection Box Parameters
If the discharge resistor check flag is set in the user config- uration the resistor is checked for correct operation during power-up state. If the verification fails an error occurs and a transition to state 'Fault Charged' is initiated. ® MG75G102 - VLT is a registered Danfoss trademark... - Page 53 0xFF01 Error Power-up timeout. 0xFF02 Error Power-down timeout. 0xFF90 Warning Switch on: No safety power. 0xFF91 Warning Safety power 1 loss. 0xFF92 Warning Safety power 2 loss. Table 12.1 Emergency Codes ® MG75G102 - VLT is a registered Danfoss trademark...
- Page 54 Mechanical Installation..............26 Description Of ISD Connection Box..........13 Mounting.................... 26 Preparation For Installation............25 Dimensions Front View................... 46 Intended Use..................12 Side View..................... 47 Introduction....................7 Discharge Time................. 5, 31 ® MG75G102 - VLT is a registered Danfoss trademark...
- Page 55 Protection Rating.................. 45 Transport....................24 Troubleshooting................... 41 Qualified Personnel................11 Unintended Start..................5 Recycling....................44 Removal....................44 Vibration Rating..................45 Repair......................43 Voltage Warning..................5 Resources, Additional Documents........... 8 Returns..................... 43 ® MG75G102 - VLT is a registered Danfoss trademark...
- Page 56 ISD Connection Box Operating Instructions Warning Codes....................51 Discharge Time................5, 31 High Voltage..................5 Unintended Start................5 Weight...................... 45 X1........................ 22 X11-X15..................... 21, 23 X2/X3......................23 X22-X25....................21 X5........................ 22 ® MG75G102 - VLT is a registered Danfoss trademark...
- Page 57 ® Index ISD Connection Box Operating Instructions ® MG75G102 - VLT is a registered Danfoss trademark...
- Page 58 175R1124 MG75G102 Rev. 2012-10-29 *MG75G102*...