Fuel Tank Removal - Polaris RZR XP Turbo Service Manual

FUEL TANK REMOVAL (XP)
NOTE
Syphon as much fuel from the tank as possible before
attempting to remove it from the vehicle.
WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
1. Remove the driver and passenger seats.
2. Disconnect the negative and positive battery cables
from the battery, located under the driver's seat.
3. Remove the battery bracket fastener and remove the
battery from the vehicle.
4. While holding a shop towel over the fuel line
connectors, disconnect the fuel supply line
w
return line from the pump.
NOTE
A small amount of fuel may come out of the fuel lines or
pump fitting. Properly drain fuel into a suitable
container.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
5. Disconnect the fuel pump electrical harness.
6. Remove the plastic rivets
retaining the center console. Remove the console
from the vehicle.
7. Remove the shift linkage from the shifter. Loosen the
outer jam nut and remove the shift cable from the
bracket.
8. Remove the push rivets and Torx screws retaining the
rear fender flair and rear fender. Remove those
panels from the vehicle.
9. Remove the fuel cap
Torx screws retaining the passenger side rocker
y
panel . Remove the fender and rocker panel from
the vehicle. Install the fuel cap back on the fuel tank.
q
and
EFI / FUEL SYSTEM
e
and Torx screws
t
. Remove the push rivets and
4.17
r
4