Polaris RZR XP Turbo Service Manual page 278

TRANSMISSION
Refer to the exploded view at the end of this chapter as
a reference.
k
1. Install the idler shaft
into the case.
2. Install the transmission input shaft
3. Install idler gear assembly
4. Install rear output shaft assembly
5. Assemble the shift
disassembled.
Both shift forks need to be orientated the same way, so
that the shift fork pins are both offset to the same side
of the rail.
6.16
NOTE
j
and reverse shaft together
h
into the case.
g
.
f
.
shaft rail if previously
NOTE
6. Install the shift shaft rail
transmission housing as an assembly. Be sure the
shift forks are engaged into the engagement dogs.
Shift fork pins should be offset towards the input shaft
as shown.
7. Inspect the shift drum for any damage or wear.
Inspect the splines of the shift drum.
8. Install the shift drum into the transmission housing.
Lift up on the shift shaft rail and move the rail
assembly towards the shift drum to allow the shift fork
ends to be installed into the shift drum.
9. Apply a continuous bead of Crankcase 3 Bond
Sealant (PN 2871557) to left-hand transmission
mating surface.
10. Install the transmission case cover and retaining
bolts. Torque bolts to specification.
TORQUE
Transmission Case Bolts:
20 ft-lbs (27 Nm)
11. Thoroughly clean the shift shaft housing.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
s
and shift forks into the
NOTE
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