Front Gearcase Installation; Front Gearcase Vent Line Routing - Polaris RZR XP Turbo Service Manual

FRONT GEARCASE INSTALLATION

1. Install the gearcase back into the vehicle through the
LH wheel well area, above the upper A-arm.
2. Lubricate the front gearcase splines with Anti-Seize.
3. Install the prop shaft onto the front gearcase input
shaft. Use a NEW spring pin in the front propshaft.
q
4. Install the four bolts that secure the front gearcase
to the frame and torque to specification.
TORQUE
Front Gearcase Mounting Bolts:
35 ft-lbs (47 Nm)
w
5. Install the vent line .
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
6. Connect the AWD wire harness.
7. Refer to FRONT DRIVE SHAFT - Drive Shaft
Installation, page and install both front drive shafts
into the gearcase.
8. Add the proper lubricant to the front gearcase. Refer
to Chapter 2 for fluid fill and change information.
FLUID CAPACITY
Recommended Front Gearcase Fluid:
Demand Drive Fluid 2877922 (quart)
Capacity:8.5 oz (250 mL)
(fill on a level surface to bottom of threads on the fill
hole)

FRONT GEARCASE VENT LINE ROUTING

The front gearcase vent line starts at the front gearcase
q
and routes up the right side. The vent line is secured
w
by one retaining clip and is routed through a hole in
e
the frame support behind the radiator.
FINAL DRIVE
7
7.37