Ball Joint Removal; Ball Joint Installation - Polaris RZR XP Turbo Service Manual

BALL JOINT REMOVAL

1. Remove the retaining ring
2. Place a proper sized driver on the ball joint and place
the A-arm in a press.
3. Carefully press the ball joint out of the A-arm and
discard the ball joint.

BALL JOINT INSTALLATION

1. By hand, install the NEW ball joint into the A-arm.
2. Using a press, carefully drive in the new ball joint into
the A-arm.
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3. After the new ball joint
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arm , install a new retaining ring
4. Repeat the ball joint service procedure for any
additional A-arm ball joint replacements.
5. Insert upper / lower A-arm ball joint end into the
bearing carrier. Install new pinch bolts and nuts.
Torque to specification.
6. If needed, install new brake caliper mounting bolts
and torque to specification.
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
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from the ball joint .
is fully installed into the A-
e
.
STEERING / SUSPENSION
7. Install wheel and four wheel nuts. Torque wheel nuts
to specification.
TORQUE
Front Ball Joint Fasteners:
42 ft-lbs (57 Nm)
Front Shock Mounting Bolts:
42 ft-lb (57 Nm)
Front Caliper Mounting Bolts:
30 ft-lbs (42 Nm)
Wheel Nuts (Alum):
120 ft-lbs (163 Nm)
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8.15