Walker Evans™ Shock Assembly - Polaris RZR XP Turbo Service Manual

19. Front Shocks Only: Using a 9/16" socket w/
extension, remove the fastener retaining the clicker
valve stack. Place the valve stack on a clean shop
towel in order of removal.
NOTE
Keep the valve stack in the order it was removed. If
unsure of order, refer to "Shock Valving" under the
"Shock Service Information" provided earlier in this
section.
20. Inspect the valves for kinks, waves, pits or foreign
material
21. Thoroughly clean all shock components and shock
body prior to assembly.
WALKER EVANS™ SHOCK ASSEMBLY
1. Install new seals and O-rings on the seal head
assembly.
2. Use the appropriate shock rod holding tool and a
vise to mount the shock rod vertically with the
threaded end upward.
Front Shock Rod Holding Tool: 2872429
Rear Shock Rod Holding Tool: PU-50931
NOTE
If the shock rod or the mounting eyelet end is being
replaced, apply red Loctite to the threads of the shock
shaft prior to installation. Not using Loctite may allow
the shaft to loosen from the eyelet.
3. Install the appropriate Shock Seal Protector Sleeve
over the shaft threads.
Front Shock Seal Protector Sleeve: PU-50939
Rear Shock Seal Protector Sleeve: PU-50952
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
STEERING / SUSPENSION
4. Install seal head assembly onto the shock shaft.
5. Remove the Shock Seal Protector Sleeve.
6. Place the compression valve stack on the rod in the
reverse order of disassembly.
7. Place valve piston on top of the compression stack.
NOTE
If unsure of the valve stack order, refer to "Shock
Valving" under the "Shock Service Information"
provided earlier in this section.
8. Place a new lock nut onto the shock rod. Torque the
new lock nut to specification.
NOTE
Do not over torque the nut or damage to the valve stack
can occur.
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