Fuel Tank Removal - Polaris RZR XP Service Manual

2018-2019
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EFI / FUEL SYSTEM

FUEL TANK REMOVAL

NOTICE
Syphon as much fuel from the tank as possible before
attempting to remove it from the vehicle.
WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
1. Remove the driver and passenger seats.
2. Disconnect the negative and positive battery cables
from the battery, located under the driver's seat.
3. Remove the battery bracket fastener and remove the
battery from the vehicle.
4. Remove the plastic fuel pump access cover by
disengaging both tabs.
4.26
5. Carefully free the edges of the cover from the pump
nut and lift up to remove the fuel lines from the cover
opening.
NOTICE
Be gentle when lifting up on the fuel pump cover as the
fuel pump electrical harness is connected and routed
through the "+" shaped pass-through of the fuel pump
cover next to the fuel line opening.
6. Disconnect the fuel pump electrical harness. The
connector can be removed from the cover or can
remain routed through the "+" shaped pass-through of
the fuel pump cover and moved to the side.
7. While holding a shop towel over the fuel line
connectors, disconnect the fuel supply line
w
return line
from the pump.
NOTICE
There is no return line on EVAP models.
NOTICE
A small amount of fuel may come out of the fuel lines or
pump fitting. Properly drain fuel into a suitable
container.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
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© Copyright Polaris Industries Inc.

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