Fuel Lines; Fuel Line Removal / Installation - Polaris RZR XP Turbo Service Manual

FUEL LINES

FUEL LINE REMOVAL / INSTALLATION

q
Fuel Supply Line
w
Fuel Return Line
e
Retaining Clips (attached to intake manifold brackets)
1. Place a shop towel around the fuel line to catch any
dripping fuel.
2. If removing either end of supply line
while moving the clip out to release the line.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
r
Zip Tie
t
Retaining Clips (attached to cargo box support
brackets)
y
Retaining Clips (attached to electric water pump
bracket)
3. If removing either end of return line
while moving the clip out to release the line.
q
, pull open tabs 4. Release the fuel line from the applicable retaining
clips. See image/table above.
5. Remove the fuel line from the vehicle.
6. To install the line, verify the connections are clean
and free of debris.
7. Place the fuel line back over the fitting and slide the
connector locking mechanism back into place. Verify
the connector tabs snap back into place.
8. Be sure fuel line is routed and retained properly. See
image/table above from applicable retention points.
9. Turn the key on to prime the system. Check for
leaking at both ends of the fuel lines.
EFI / FUEL SYSTEM
4
w
, pull open tabs
4.13