Shocks / Springs; Shock Assembly View; Shock Removal / Installation; Shock / Spring Replacement - Polaris RZR XP Turbo Service Manual

SHOCKS / SPRINGS

SHOCK ASSEMBLY VIEW

q
42 ft-lbs (57 Nm)
w
35 in-lb (4 Nm)
Retainer gap should be 180° from spring end
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
e
70 ft-lbs (95 Nm)
r
14 in-lbs (2 Nm)
STEERING / SUSPENSION

SHOCK REMOVAL / INSTALLATION

1. Elevate the vehicle off the ground to relieve the
suspension load.
2. Support under A-arm or trailing arm.
3. Remove the upper and lower fasteners retaining the
shock and remove the shock from the vehicle.
Discard nuts and replace with new upon installation.
4. Reverse the procedure to reinstall the shock. Torque
new fasteners to specification.
TORQUE
Shock Mounting Bolts:
Front: 42 ft-lbs (57 Nm)
Rear: 70 ft-lbs (95 Nm)

SHOCK / SPRING REPLACEMENT

1. Remove the shock and note the spring preload
distance (see Spring Adjustment, page
2. Loosen the jam nut (if applicable) and adjustment ring
until the spring is loose. If needed, use a spring
compressor to compress the spring far enough to
remove the spring retainer.
3. Remove the spring and spring retainer from the
existing shock and install components onto the new
shock.
4. Install the spring(s) and spring retainer.
NOTE
The spring retainer gap should be 180° from the end of
the spring upon installation.
5. Tighten the spring adjustment ring to set the preload
distance noted in Step 1.
6. Reinstall the shock onto the vehicle and torque new
fasteners to specification.
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