Charge Air Cooler Installation - Polaris RZR XP Turbo Service Manual

d
11. Loosen the clamps retaining the intake manifold to
the engine.
12. Carefully remove the intake manifold out the
passenger side of the vehicle.
f
13. Remove the fasteners
cooler to the intake manifold.
g
14. Replace the seal any time the charge air cooler is
removed. Also inspect the side/bottom air dam
any damage.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.

CHARGE AIR COOLER INSTALLATION

1. Install new charge air cooler seal and install charge
retaining the charge air
2. Carefully install the intake manifold through the
3. Install the clamps
h
for
4. Install the four fasteners retaining the throttle body to
ENGINE / COOLING SYSTEM
air cooler into the intake manifold. Torque fasteners to
specification.
TORQUE
Charge Air Cooler Fasteners:
Torque in sequence to 7 ft-lb (10 Nm)
passenger side of the vehicle.
d
retaining the intake manifold into
the engine. Tighten the clamps to specification.
TORQUE
Intake Manifold Clamps:
6 ft-lb (8 Nm)
the intake manifold. Torque fasteners to specification.
3
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