Gear Cluster Disassembly; Snorkel Tube Removal / Disassembly - Polaris RZR XP Turbo Service Manual

TRANSMISSION
17. Remove the six screws retaining the pinion shaft
l
plate .
1(
One screw is longer and than the others and must be
put back in the correct location.
18. Remove the pinion shaft assembly
19. Inspect all gear and shaft assemblies for damage.
20. Check the bearings for damage and that they are
easy to turn. Replace any questionable bearings.
21. To disassemble the shift shaft rail remove the snap
2%
ring from the end of the shift rail on either side.
CAUTION
Use caution when disassembling the shift rail. The
compressed springs on the shift rail may pop off
causing injury.
22. Remove all seals from the gearcase halves and clean
the cases in preparation for assembly.
6.12
NOTE
2)
.

GEAR CLUSTER DISASSEMBLY

1. Remove the bearing from the reverse shaft using a
bearing puller. Remove the retaining ring and slide
the washers, high gear and needle bearing off the
reverse shaft.
q
Park/Low Shift Dog
w
Thrust Washer
e
Low Gear
r
Reverse Shaft
t
Reverse Gear
2. Remove the Reverse/High shift dog.
3. Remove the snap ring, washer, needle bearing, and
reverse gear from the reverse shaft.
4. If necessary, disassemble the other end of the
reverse shaft. Remove the bearing , Park/Low shift
dog, retaining ring, washer, low gear and needle
bearing from the reverse shaft.

SNORKEL TUBE REMOVAL / DISASSEMBLY

CAUTION
The pinion shaft must be removed prior to removing the
snorkel tube assembly. Failure to remove pinion shaft
will result in damage to the snorkel tube or LH
gearcase.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
y
Needle Bearing
u
Reverse/High Shift
Dog
i
Snap Ring
o
High Gear
a
Bearing
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