Flywheel Removal - Polaris RZR XP Turbo Service Manual

1. Remove the thermostat housing coolant lines
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cylinder inlet hose , oil cooler hoses
r
pump inlet hose . Leave them all attached to the
water pump housing.
2. Remove the three gold colored bolts
water pump housing to the engine.
3. Remove the water pump assembly from the engine
by using a twisting motion as you pull out on the
housing.
4. If water pump service is required (impeller or
mechanical seal), refer to Water Pump Service, page
3.36.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
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FLYWHEEL REMOVAL

,
e
and water
The flywheel can be serviced with the engine installed
1. Remove the stator cover assembly.
2. Remove the starter torque limit gear
assembly.
t
retaining the
3. Inspect gear teeth for damage. Inspect fit of shaft
inside gear and replace gear assembly is clearance is
excessive. Inspect the shaft and bearing surfaces in
the crankcase and stator cover for excessive wear.
4. Using a commercially available strap wrench, hold
the flywheel and remove the flywheel retaining bolt
w
.
5. Fully install Flywheel Puller PA-49316
threads of the flywheel (left hand thread - turn
flywheel puller counterclockwise to install).
6. Hold puller body and tighten the center bolt
remove the flywheel.
Starter One-Way Clutch Inspection
The starter one-way clutch can be serviced with the
ENGINE / COOLING SYSTEM
NOTE
in the chassis.
NOTE
engine installed in the chassis.
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as an
3
e
on the
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to
3.59