Polaris RZR XP Turbo Service Manual page 270

TRANSMISSION
4. Install new foam seal ( PN 5813708) around
crankshaft snout prior to installing PVT inner cover.
Loosely install fasteners retaining inner cover to the
transmission and engine/trans joint.
The acrylic adhesive/sticky side of the foam seal should
adhere to the inner cover.
5. Loosely install the three allen screws
inner cover to engine and three bolts
inner cover to engine.
6.8
NOTE
2!
retaining
2@
retaining
6. Torque PVT inner cover fasteners in sequence to
specification.
TORQUE
PVT Inner Cover Fasteners:
STEP 1: Torque to 37 ft-lb (50 Nm)
STEP 2: Torque to 10 ft-lb (14 Nm)
STEP 3: Loosely install bolts by hand
STEP 4: Torque to 37 ft-lb (50 Nm)
STEP 5: Torque to 50 ft-lb (68 Nm)
STEP 6: Torque to 37 ft-lb (50 Nm)
7. Install the primary clutch, belt and secondary clutch.
Install snap ring on transmission input shaft before
installing secondary clutch mounting bolt. Torque
fasteners to specification.
TORQUE
Primary Clutch Bolt:
96 ft-lb (130 Nm)
Secondary Clutch Bolt:
43 ft-lb (58 Nm)
8. Install PVT hoses and outer PVT cover. Torque
fasteners to specification.
TORQUE
Hose Clamps:
35 in-lb (4 Nm)
Outer PVT Cover Fasteners:
35 in-lb (3 Nm)
9. Connect the starter wiring. Torque fasteners to
specification.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.