Balance Shaft Removal / Inspection; Crankshaft Removal / Inspection - Polaris RZR XP Turbo Service Manual

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16. Remove the one M6 , eight M10
lower crankcase bolts. Discard the eight M10 bolts.
17. Tap on the lower crankcase in reinforced areas with a
soft faced hammer to loosen. Carefully lift up and
remove the lower crankcase half.

BALANCE SHAFT REMOVAL / INSPECTION

1. Perform Crankcase Disassembly, page 3.60.
2. Note timing marks on balance shaft and crankshaft
drive gears. Shafts must be properly timed upon
assembly.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
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and two M8 3. Carefully rotate the balance shaft
from the crankcase.
4. Inspect the balance shaft gear teeth for damage.
5. Measure each bearing journal in two locations, 90
degrees apart. Replace balance shaft if either journal
is worn below the service limit specification. If worn
past the service limit, replace the balance shaft
assembly.

CRANKSHAFT REMOVAL / INSPECTION

1. Perform Balance Shaft Removal / Inspection, page
3.63
2. For ease of assembly, mark each connecting rod and
end cap.
ENGINE / COOLING SYSTEM
MEASUREMENT
Balance Shaft Diameter (MAG & PTO):
1.4939 - 1.4946" (37.946 - 37.962 mm)
Service Limit: 1.4921" (37.900 mm)
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and remove it
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3.63