Driven Clutch Assembly; Driven Clutch Installation - Polaris RZR XP Turbo Service Manual

DRIVEN CLUTCH ASSEMBLY

1. If necessary, replace sliders. Torque fasteners to
specification.
TORQUE
Slider Fasteners:
35 in-lb (4 Nm)
2. Line up the reference marks on the moveable and
stationary sheaves and slide the sheaves together.
3. If necessary, replace the buttons on the stationary
sheave. Torque fasteners to specification.
TORQUE
Button Fasteners:
35 in-lb (4 Nm)
4. Install the spring, limiter spacer and the helix.
5. Place the driven clutch in a universal clutch
compression tool.
6. Install the helix cover.
specification.
TORQUE
Helix Cover Fasteners:
2016-17: 8 ft-lb (11 Nm)
2018: 12 ft-lb (16 Nm)
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.

DRIVEN CLUTCH INSTALLATION

1. Install the driven clutch on the transmission input
The snap ring must be properly installed in the groove
on the shaft or the clutches will not be properly aligned
2. Install the driven clutch retaining washer and bolt.
3. With the clutch spreader tool
Torque fasteners to
4. Rotate the driven clutch and walk the belt into the
5. Remove the clutch spreader tool from driven clutch.
6. Rotate / spin the driven clutch and belt approximately
7. Install the outer clutch cover and eight screws.
shaft. Install the thrust bearing, thrust washer and
snap ring.
IMPORTANT
leading to difficult shifting and creeping.
Torque bolt to specification.
TORQUE
Driven Clutch Retaining Bolt:
43 ft-lb (58 Nm)
belt over the drive clutch and over part of the driven
clutch.
clutch.
5-7 times to properly seat the belt in the driven clutch.
Torque screws to specification.
TORQUE
PVT Cover Screws:
35 in-lb (3 Nm)
PVT SYSTEM
q
installed , loop the
5
5.17