Polaris RZR XP Turbo Service Manual page 279

12. Install the sector gear (16T) onto the shift drum shaft.
Install the shift shaft assembly and sector gear (11T)
into the bushing pocket on the left side. Align the
timing marks on the gears as shown.
13. Install the detent star onto the shift drum shaft. Be
sure to install the detent star with the raised edge
facing outward and skip-tooth aligned.
14. Install the detent pawl onto the shift shaft and
carefully install the compression spring. Install the o-
ring onto the shift shaft.
15. Apply a small amount of white lithium grease on the
3^
shift shafts and component contact surfaces prior
to installing the sector cover.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
16. Clean the transmission and gear sector cover mating
surfaces thoroughly.
17. Apply Crankcase Sealant (3-Bond) (PN 2871557)
onto the cover and transmission case mating surface.
18. Install the sector cover and align the transmission
case dowel with the alignment hole. Install and torque
the screws to specification.
TORQUE
Sector Gear Cover Screws:
12 ft-lb (16 Nm)
19. Install the transmission drain plug and torque to
specification.
TORQUE
Fill / Drain Plug:
14 ft-lbs (19 Nm)
20. Install the bellcrank onto the shift shaft. Note the key
splined on the bellcrank and shift shaft. Install the nut
and torque to specification.
TORQUE
Bell Crank Nut:
18 ft-lb (24 Nm)
TRANSMISSION
6
6.17