GBC FusionPunch II Service Manual page 410

Holes for
Stacker # 1
Locating Pins
3/16 in. Allen
Head Cap
Screws
Docking Pins
Figure 1-71 Stacker Docking Pins and Holes.
4. Open the front door of stacker # 2 and loosen, but do not remove, the
four 3/16 inch Allen head cap screws that hold the docking assembly.
5. If it appears that stacker # 2 is not already aligned with the stacker # 1
in the front-to-rear direction, on the left side of the stacker # 2
(outside), loosen two 3/16 inch Allen head cap screws that also hold
the docking assembly.
6. Remove the rear cover from stacker # 2 to access the left rear and
right rear caster adjustment bolts.
7. Using a 1/2 inch wrench, adjust the left front and left rear caster bolts
to align the top front and top rear locating pins on stacker # 1 with the
holes in the frame of stacker # 2.
8. Perform a rough visual leveling of stacker # 2 by using a 1/2 inch
wrench to adjust the front and rear casters on the right side of stacker
# 2.
9. Move stacker # 2 to adjust the front to rear alignment of the locating
pins on stacker # 1 and the holes in the frame of stacker # 2.
Installation
10. Adjust the front to rear alignment of the docking assembly and tighten
the two 3/16 inch Allen head cap screws on the left side of stacker #
2.
11. Move stacker # 2 to the docking position. Using a 1/2 wrench, try the
docking latch. When correctly positioned, the docking latch should
provide a noticeable resistance to being latched.
12. If the docking latch tension is correct, tighten the remaining four 3/16
inch Allen head cap screws that hold the docking assembly. If the
docking latch tension is not correct, move the docking assembly to
the left or right before tightening the remaining four screws.
13. On the right side of stacker # 2, lower the front and rear leveling pads
until they are touching the floor. Using the 1/2 inch wrench, screw the
right front and right rear casters up so that the weight of the punch is
Docking
resting on the leveling pads.
Latch Bolt
14. Check the left-to-right and front-to-back leveling of the stacker with a
level. Make any fine adjustment to the leveling of the stacker by
adjusting the leveling pads.
15. Locate the I/O cables and the stacker power cable on the rear floor of
the punch and stacker # 1. Pass these cables through the knockouts
between the punch, stacker # 1 and stacker # 2 so that the cables
can be connected to the appropriate Stacker PWBs.
16. Connect the I/O cables to the Stacker # 2 I/O PWB as follows:
• P22 to J22A
• P23 to J23A
• P24 to J24A
• P25 to J25A
17. Connect the AC Power Cable P13 to J13 on the Stacker AC/DC
Distribution PWB.
18. Perform this step ONLY if a third party device is to be installed after
the stackers:
• Check that all Jumpers next to the DFA connector on the Stacker
# 1 I/O PWB are connected JB to JC.
19. Check that J23 and J24 on the Stacker # 1 I/O PWB are connected to
P23B and P24B.
20. Connect the Punch Main AC Power Cable to the Punch.
21. Connect the Stacker Main AC Power Cable to the Stacker.
22. Plug each of the power cables into a wall receptacle.
12/2003
8-8
GBC FusionPunch II Service Manual