GBC FusionPunch II Service Manual page 118

REP 5.5 Bypass Motor and
Timing Belt
Parts List: 1.3 A
WARNING
Switch off the Main Power.
Disconnect the power cord.
Removal
1. Remove the Stacker Rear Panel.
2. Remove the Bypass Pulley Top Cover (4
Allen Head Cap screws and 4 Lock
Washers) and the Bypass Pulley Bottom
Cover (2 Allen Head Cap screws and 2
Lock Washers) (Figure 3).
3. Loosen the 4 Hex Nuts holding the Bypass
Motor (Figure 1).
4. Remove the Bypass Motor Timing Belt
(Figure 1). (If only replacing the Bypass
Motor Timing Belt, proceed to
Replacement, Step 1.)
5. Loosen the 2 Allen screws in the Bypass
Motor Pulley and remove the Bypass Motor
Pulley (Figure 1).
6. Remove the 4 Allen Head Cap screws and
4 Lock Washers holding the Bypass Motor
Cover (Figure 1).
7. Gently slide the Bypass Motor Cover to the
side.
8. Disconnect the Bypass Motor Harness from
the Bypass Motor connection (Figure 2).
9. Remove the 4 Hex Nuts, 4 Lock Washers
and 4 Flat Washers holding the Bypass
Motor (Figure 1).
REP 5.5 Bypass Motor and Timing Belt
NOTE: Be aware that after removing the Hex Nuts and Washers on the Bypass Motor, the
gearbox and the motor can separate from each other.
10. Replace the Bypass Motor.
Replacement
1. Reinstall the parts in the reverse order.
2. Perform ADJ 5.5 Bypass Motor Timing Belt Tension.
BYPASS
MOTOR
PULLEY
BYPASS
MOTOR
CAPACITOR
Figure 2.
12/2003
4-22
BYPASS MOTOR TIMING BELT
HEX NUTS (4)
ALLEN HEAD CAP SCREWS (4)
LOCK WASHERS (4)
BYPASS MOTOR COVER
Figure 1.
BLACK
BROWN
RED
WHITE
Figure 3.
BLUE
GBC FusionPunch II Service Manual