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REP 4.1 Swing Frame Flat
Belts
Parts List: 4.1 A
WARNING
Switch off the Main Power.
Disconnect the power cord.
Removal / Replacement
1. Remove the Punch Rear Panels.
2. Remove the 4 screws and the Swing Frame
Ball Track Assembly.
3. Remove the 10 Allen Head Cap screws and
the 4 Deck Plates.
4. On the Drive Shaft to the right, loosen:
4.1 the 4 setscrews in the 4 Bearing Collars.
4.2 the 5 setscrews in the 5 Crowned Rollers.
5. On the Drive Shaft to the left, loosen:
5.1 the 2 setscrews in the 2 Bearing Collars.
5.2 the 3 setscrews in the 3 Crowned Rollers.
NOTE: All Crowned Rollers are mounted
on a flat surface on the Drive Shaft. Ensure
that the Rollers slide without obstructions
on the Drive Shafts.
6. Slide the 2 Drive Shafts toward the back of
the machine to remove the Front and
Center Swing Frame Flat Belts.
7. Clean the Front and Center Crowned
Rollers with Isopropyl alcohol and then
install the new Front and Center Swing
Frame Flat Belts.
GBC FusionPunch II Service Manual
8. Slide the 2 Drive Shafts towards the front of the machine, through the Bearing Collars and the
Crowned Rollers.
9. Loosen the Locking Handles and lower the Swing Frame Assembly.
10. Slide the 2 Drive Shafts further to the front of the machine to remove the Swing Frame Rear
Flat Belt.
11. Clean the Rear Crowned Rollers with Isopropyl alcohol and then replace the Swing Frame
Rear Flat Belts.
12. Slide the 2 Drive Shafts towards the back of the machine, through the Bearing Collars and the
Crowned Rollers.
13. Tighten the 6 setscrews in the 6 Bearing Collars and the 8 setscrews in the 8 Crowned Rollers.
NOTE: Ensure that the setscrews in the Crowned Rollers are properly tightened on the
flat surfaces of the 2 Drive Shafts.
14. Reinstall the 4 Deck Plates and the Punch Rear Panels.
BEARING
COLLARS (2)
DECK PLATES
(4)
CROWNED
ROLLERS (3)
DRIVE
SHAFTS (2)
LOCKING
HANDLES (2)
COLLARS (4)
12/2003
4-5
SWING FRAME BALL
TRACK ASSEMBLY
SCREWS (4)
SWING FRAME FLAT
BEARING
REP 4.1 Swing Frame Flat Belts
BELTS (3)
CROWNED
ROLLERS (5)
INTERFACE FLAT
BELTS (2)
Figure 1.
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