Assembling Crankcase Half - Tracker Off-Road 500S Service Manual

FI666
4. Place the reverse driven bushing (13) onto the shaft;
then install the bearing (14), gear (15), and splined
washer (16). Secure with a snap-ring.
FI665A
FI664
5. Install the reverse dog on the shaft; then place the
shift forks and shift shaft into position.
FI663
FI662
NOTE: The countershaft assembly is now ready to

be installed.

Assembling Crankcase Half

 NOTE: For ease of assembly, install components on
the right-side crankcase half.
NOTE: If the output shaft was removed, make sure

that the proper shim is installed.
1. Install the output shaft into the crankcase making
sure the two gears, shim, washer, and nut are in the
correct order.
MD1199
MD1079
2. Install and tighten the output shaft flange nut to 59
ft-lb (80.2 N-m). Using a punch, peen the nut.
83