Evinrude 4906B 4HP 1969 Owner's Manual page 218

illustration will be most helpful in assemb-
ling the parts in the proper sequence.
First, slide the cushion retainer
onto the dr ive end cap, with the shoulder
facing UPWARD.
down the armature
the shoulder of the retainer.
cushion cap over the cushion.
washer down the armature
top of the cap. Rotate
clockwise into the the pinion, and then slide
the pinion and screw shaft down the arma-
ture shaft onto the thrust washer.
the cap over the end of the screw shaft.
Slide the following parts onto the arma-
ture shaft in the order given:
spr ing; pinion stop
thread the nut onto the end of the shaft.
Tighten the nut securely.
To test the complete starter
ceed directly to Section 6-16.
To install the starter
engine, if no further work is to be perform-
ed, proceed directly to Section 6-17.
6-13 DELCO-REMY
REMOVAL
1- Before beginning
starter motor, disconnect
lead from the battery
the engine hood. Disconnect the red cable
at the starter motor terminal.
1/2" bolt securing the starter
bolt is located on the starboard
engine just above the carburetor.
down
Next, slide the cushion
shaft and seat it over
Install the
Slide thrust
shaft onto the
the screw shaft
Install
The sleeve;
washer; and finally
motor, pro-
motor onto the
SERVICE
any work on the
the positive
terminal. Remove
Remove the
bracket. This
side of the
Remove
DELCO-REM Y STARTER
the three 7/16" bolts (or nuts in some cases)
securing the starter
engine. Remove
bracket together.
G<X>D NEWS
If the only motor
replacement
does not have to be removed.
motors have thru-bolts
and lower cap to the field frame assembly.
In all cases both caps have some type of
mark or boss.
properly align the caps with the field frame
assembly.
DISASSEMBLING
FIRST THESE WORDS
Two models of Delco-Remy starter
tors are installed, a short model and longer,
more power ful model.
one positive and one negative
longer model has two positive and two nega-
tive brushes.
al ways be identified as the brushes with the
lead connected
brush or brushes are connected to the field
coil.
2- Observe the caps and fi nd the identi-
(+) fying mark or boss on each.
are not visible, make an identifying
prior to removing the thru-bolts as an essen-
tial aid during asembling.
bolts from the bracket
tor. Use a small hammer and CAREFULLY
tap the lower cap free of the starter
On the Delco-Remy
brushes are mounted in the frame assembly.
Pull on the armature
gear end and remove it from the field frame
assembly. Remove the brushes from their
holders, and then remove the brush springs.
NOTCH
motor bracket
the starter motor
repair necessary
of the brushes, the drive gear
All starter
securing the upper
These marks are used to
The short model has
brush.
The negative brushes
to the frame.
If the marks
Remove the thru-
and the starter
starter motor,
shaft from the drive
6-29
to the
and
is
mo-
The
can
The other
mark
mo-
motor.
the