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Table of Contents
Related Manuals for Evinrude E-TEC
Summary of Contents for Evinrude E-TEC
- Page 1 CALIFORNIA PROPOSITION 65 WARNING A WARNING This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Operator’s Guide 75 / 90 HORSEPOWER E75D, E90D, E90W 2012 Model Year *216075*...
- Page 3 • Simplified Winterization Procedure • Digital Diagnostics • Low Oil Usage Durable and Reliable • Full Corrosion Protection • Evinrude E-TEC Lubrication System • Auto-Calibrated Linkage • Robust, Heavy-Duty Design • Posi-Lock Latches • Extra Capacity Water Pump • Iridium Spark Plugs •...
- Page 5 Your purchase comes with the full commitment and support of the BRP Out- board team. Your new engine will provide you with years of reliable enjoyment. The many benefits of the Evinrude E-TEC engine will add hours of fun for you and your family and your time on the water…...
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Page 6: Table Of Contents
Emergency Starting ..........24 Remote Controls - Evinrude/Johnson (BRP) Controls ....26 Fuel Economy . - Page 7 Transporting the Outboard ......40 Trailering ........... . . 40 Transporting / Storage .
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Page 8: About This Guide
ABOUT THIS GUIDE This Operator’s Guide is an essential part of This Operator’s Guide uses the following sig- your Evinrude E-TEC outboard. It contains nal words identifying important safety mes- pertinent information which, if followed, will sages. provide you with a thorough understanding... -
Page 9: Important Safety Messages
IMPORTANT SAFETY MESSAGES This Operator’s Guide contains essential in- – Remember, gasoline fumes are flamma- formation to help prevent personal injury and ble and explosive. Always adhere to the damage to equipment. Safety messages ap- fueling procedure contained in this Oper- pear throughout this Guide in the applicable ator’s Guide and those given to you by section. - Page 10 – When replacement parts are required, – High performance boats have a high use Evinrude/Johnson Genuine Parts or power-to-weight ratio. If you are not ex- parts with equivalent characteristics, in- perienced in the operation of a high per- cluding type, strength and material. Us-...
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Page 11: Product References, Illustrations And Specifications
BRP offers technical literature specifically for your outboard. A service manual, a parts cata- log, or an extra Operator’s Guide can be purchased from your selling Dealer. For the name and location of the nearest Evinrude Dealer in the United States and Canada visit www.evinrude.com. -
Page 12: Declaration Of Conformity
DECLARATION OF CONFORMITY • Application of Council Directives: Directive 94/25/EC as amended by 2003/44/EC – Recreational-Craft • Relevant Harmonized Standard(s): •EN ISO 8178-1 •EN ISO 14509 • Relevant Directive(s): Directive 89/336EC as amended by 2004/108/EC – Electromagnetic Compatibility • Relevant Harmonized Standard(s): •EN ISO 55012:2007 •EN ISO 61000-6-1:2007 •EN ISO 61000-4-2:2008... -
Page 13: Using Your Evinrude E-Tec Outboard
Using Your Evinrude E-TEC Outboard... -
Page 14: Safety Information On The Outboard
Using Your Evinrude E-TEC Outboard SAFETY INFORMATION ON THE OUTBOARD HANG TAG This outboard comes with hang tags and la- bels containing important safety information All outboards are shipped with the following about the operation of the outboard. Any per- hang tag attached. -
Page 15: Remote Control Decals
AFETY NFORMATION ON THE UTBOARD REMOTE CONTROL DECALS All remote controls have the following labels attached. WARNING Operator's Guide Locate, read and understand operator's guide and all warnings. Failure to do so could result in serious injury. Attach engine shut-off cord (Lanyard) to operator. -
Page 16: Component Identification
Using Your Evinrude E-TEC Outboard COMPONENT IDENTIFICATION 002010 Item Description Item Description Air Inlet, Tilt Handle Battery Cables Water Pump Indicator, Flushing Port Fuel Fitting Engine Cover Latch Tilt Support Anti-Corrosion Anodes Water Intake Screens... - Page 17 OMPONENT DENTIFICATION Starboard 002002 Port 002003 Item Description Item Description Fuel Filter Trailering Tilt Switch Spark Plugs Flywheel Guard Engine Cover Latch Oil Fill Cap Fuse Oil Tank Spare Fuse EMM (Engine Management Module) Air Silencer...
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Page 18: Oil And Fuel
The following outboard oils are recommended Refer to Engine Monitoring on page 35. for use in your Evinrude E-TEC outboard: • Evinrude/Johnson XD100; Check the oil tank level frequently. Always “top off” your oil tank prior to prolonged usage •... -
Page 19: Priming The Oil System
Prime the oiling system to remove air from the system before operating the outboard if: • The outboard is new – Dealer must prime the oiling system using Evinrude Diagnostic 1. Tilt handle 002016 software; • The oil tank is emptied or outboard is run out Remove the engine cover to access the oil of oil;... -
Page 20: Fuel Requirements
Using Your Evinrude E-TEC Outboard FUEL REQUIREMENTS Alcohol Fuels Your outboard has been designed to operate A WARNING using the specified fuels; however, be aware of the following: Gasoline is extremely flammable and • The boat’s fuel system may have different... -
Page 21: Fueling Procedure
IL AND FUELING PROCEDURE Always follow the instructions provided with the fuel tank and cap. A WARNING On a Trailer Fuel is flammable and explosive under 1) Make sure the boat is level. certain conditions. Follow these instruc- 2) Slowly turn the fuel tank cap counterclock- tions to ensure safety when handing wise to remove it. -
Page 22: Fuel System Information
Using Your Evinrude E-TEC Outboard FUEL SYSTEM INFORMATION Fuel Hose Connections 1) If the fuel hose is disconnected for any rea- A WARNING son, seal it to prevent spillage. Cap the fuel fitting to prevent contamination. If engine is equipped with a quick-dis- 2) Connect the fuel hose to the 3/8 in. -
Page 23: Operation
A combination engine cut–off switch and key Be alert of people in the water. switch is a feature of Evinrude prewired re- Always shift the outboard to NEUTRAL mote controls and all Evinrude control wiring and shut off the engine immediately kits. - Page 24 Using Your Evinrude E-TEC Outboard In an emergency situation, the engine can be NOTICE Carefully check the function started without the clip in place. Follow the of all control and engine systems before normal starting procedure. Reinstall a clip as leaving the dock.
- Page 25 PERATION DO NOT advance the throttle before start-up. After Engine Starts Advancing the throttle overrides the electronic Check the water pump indicator. A steady idle control system. stream of water indicates the water pump is working. If a steady stream of water from the If the outboard is started with the throttle ad- water pump indicator is not visible, stop the vanced, the outboard will be in a safety mode.
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Page 26: Emergency Starting
Using Your Evinrude E-TEC Outboard EMERGENCY STARTING 2) Remove fuse holder from flywheel cover. If the starter fails, your engine can be started using a 1/4 in (6 mm) cord about 4 ft. (1.2 m) long. A WARNING Move the shift lever to NEUTRAL before performing emergency starting proce- dures. - Page 27 PERATION 5) Turn key switch ON. A DANGER 6) From a secure position in the boat, pull hard on emergency starting cord to start Contact with a rotating flywheel can engine. cause severe personal injury. extreme care in re-fastening the fly- A CAUTION wheel guard on the fastening tabs.
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Page 28: Remote Controls - Evinrude/Johnson (Brp) Controls
IMPORTANT: When selecting the remote control system for your boat, specify Evinrude com- ponents. Evinrude controls deliver the cable stroke your outboard needs for positive shift and throttle control, and they incorporate such safety and convenience features as: •... -
Page 29: Fuel Economy
PERATION Shifting Speed Control After gear engagement, move the control NOTICE handle slowly in the same direction to in- When shifting from FOR- crease speed. WARD to REVERSE or from REVERSE to FORWARD, pause at NEUTRAL until the engine is at idle speed and the boat has FUEL ECONOMY slowed. -
Page 30: Tilting And Trim
Using Your Evinrude E-TEC Outboard TILTING AND TRIM MANUAL TILT MODELS A WARNING IMPORTANT: Use the tilt grip to tilt your out- Leave tilt/run lever in the TILT position board. Do not use the tiller handle as a lever. while outboard is tilted. If the tilt/run... - Page 31 ILTING AND Tilt Support If you intend to leave the outboard tilted for a period of time, engage the tilt support. IMPORTANT: DO NOT use the tilt support while trailering. Refer to Trailering on page Engage 1) Move the tilt/run lever to TILT position. 2) Tilt the outboard UP.
- Page 32 Using Your Evinrude E-TEC Outboard Trim Angle Adjustment A WARNING Boat stability and steering torque can vary due to changing water conditions. If any adverse conditions occur, reduce throttle and/or adjust tilt angle to maintain control. If you experience boat instability and/or high steering torque, see your Dealer to cor- rect these conditions.
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Page 33: Power Trim And Tilt Models
ILTING AND POWER TRIM AND TILT MODELS A WARNING Any malfunction of the power trim and tilt unit could result in loss of shock absorber protection if an underwater obstruction is hit. Malfunction can also result in loss of reverse thrust capability. - Page 34 Using Your Evinrude E-TEC Outboard Trim Angle Adjustment Use the trim/tilt switch to adjust the outboard position in the tilt range or trim range. Run the boat in the water to determine the best trim angle. IMPORTANT: Weight distribution can affect the performance of the boat.
- Page 35 ILTING AND Tilt Support Lever Manual Release Valve If you intend to leave the outboard tilted for a If needed, the outboard will tilt up or down period of time, engage the tilt support lever: manually, using the manual release valve. 1) Tilt the outboard UP using the trailering tilt A WARNING switch.
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Page 36: Impact Damage Protection
Using Your Evinrude E-TEC Outboard IMPACT DAMAGE PROTECTION boat and outboard can be seriously dam- aged. Your outboard has a shock absorption system designed to help withstand damage from im- pact with underwater objects at low to moder- ate speeds. High speed impacts with rigid... -
Page 37: Engine Monitoring
Modular Wiring System (MWS) or can be con- The I-Command system self- I-Command — nected to an I-Command system, or other tests by displaying the Evinrude E-TEC wel- NMEA 2000 compliant CANbus instruments. come screen, followed by the tachometer dis- play. - Page 38 Using Your Evinrude E-TEC Outboard A WARNING In the S.A.F.E. mode, engine speed is limited. Under certain conditions, the engine’s limited speed may reduce maneuverability of your boat. If the S.A.F.E. mode is acti- vated and you are unable to correct the problem, seek assistance and/or return to safe harbor.
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Page 39: Engine Overheating
NGINE ONITORING ENGINE OVERHEATING To RESET the system: • The engine must be shut off and the cooling temperature restored. NOTICE Do not run your outboard— even for a brief start-up—without supply- IF the S.A.F.E. mode activates and the ing water to it. -
Page 40: Special Operating Conditions
Using Your Evinrude E-TEC Outboard SPECIAL OPERATING CONDITIONS COLD AND FREEZING WEATHER SALT WATER Anode protection for the outboard has been NOTICE provided for use in salt or brackish water. When operating in conditions under 32°F (0°C), Evinrude/Johnson Upon removal from salt water, leave outboard XD100 oil, must be used. -
Page 41: Shallow Water
PECIAL PERATING ONDITIONS UNDER TOW Should you require a tow from another boat: • Shift your engine to NEUTRAL; • Tilt its gearcase out of the water; • Off-load all persons into another boat; and • Keep speed slower than planing speed. WEEDY WATER Weeds block water intakes and may cause your outboard to overheat. -
Page 42: Transporting The Outboard
Using Your Evinrude E-TEC Outboard TRANSPORTING THE OUTBOARD Tilt the outboard fully To engage bracket — A WARNING using the tilt switch inside the boat or the trailering tilt switch (on port or starboard side If engine is equipped with a quick-dis- of engine, depending on configuration). -
Page 43: Transporting / Storage
RANSPORTING THE UTBOARD Lower the outboard until the trailering bracket TRANSPORTING / STORAGE locks into place in the stern brackets (see “B” If the outboard is laid down for transportation below). or storage, the oiling system must be primed before reusing the outboard. -
Page 44: Pre-Ride Inspection
Using Your Evinrude E-TEC Outboard PRE-RIDE INSPECTION A WARNING Always perform a pre-ride inspection before operating the boat. Check the proper operation of critical controls, safety features and mechanical components. Correct any problems BEFORE leaving the dock. Make sure all safety equipment required by local law is onboard. -
Page 45: Maintenance
Maintenance... -
Page 46: Engine Emissions Information
Maintenance, replacement, or repair of the EPA Emission Regulations emission control devices and systems All new 1999 and more recent Evinrude out- may be performed by any marine SI (spark boards manufactured by BRP are certified to ignition) engine repair establishments or the EPA as conforming to the requirements of individual. -
Page 47: Maintenance Schedule
(4) Replace boat-mounted fuel filter annually. Refer to Boat-Mounted Fuel Filters on page 57. HPF XR Gearcase Lubricant HPF Pro Gearcase Lubricant in high performance or commercial applications B. Evinrude/Johnson Biodegradeable TNT Fluid C. Triple-Guard Grease D. Starter Bendix Lube ONLY, P/N 337016... -
Page 48: Service
Maintenance SERVICE ANTI-CORROSION ANODES NOTICE If you cannot store the out- Your outboard is equipped with one or more board in the recommended vertical posi- anodes that protect it from galvanic corrosion. tion, be sure the cooling system is Disintegration of the anode is normal and in- drained completely. -
Page 49: Fuse
For maximum performance, keep the boat’s running surface clean by rinsing it with fresh Fuse Replacement water and wiping it dry. Apply Evinrude anti- corrosion spray to any surface subject to cor- NOTICE Use only fuses of the same rosion, but avoid the anti-corrosion anode(s). -
Page 50: Outboard External Finish
Maintenance OUTBOARD EXTERNAL FINISH Spark plugs should be serviced by an Evinrude E-TEC Dealer. Incorrect spark plug Your outboard’s upper and lower engine cov- maintenance can lead to engine damage. ers use molded-in color technology, providing a deep, durable gloss with maximum ultravio-... -
Page 51: Storage
If the outboard is laid down for transportation or storage, the oiling system must be primed Use Evinrude/Johnson 2+4 Fuel Conditioner before reusing the outboard. Refer to Prim- to prevent gum and varnish deposits from ing the Oil System on page 17. -
Page 52: Long-Term Storage (Winterization)
Maintenance LONG-TERM STORAGE Remote Control Outboards 1) For side mount controls, lift fast idle le- (WINTERIZATION) ver. Start the outboard. Outboard runs at A WARNING slow idle speed. Outboard must be in NEUTRAL before performing winterization. Starting out- board in gear can cause personal injury. If winterizing on a trailer, the propeller must be removed before performing pro- cedure. - Page 53 TORAGE Outboard continues to run at slow idle Tiller Control Outboards speed. 1) Advance throttle grip to a position above HALF THROTTLE. Start the outboard. Outboard runs at slow idle speed. 006458 3) After outboard runs for another 15 sec- onds: Tiller Control –...
- Page 54 Maintenance Remote Control Outboards with Foot Winterization is complete when outboard Throttle shuts itself off. 1) Advance foot throttle to a position above • If the outboard DOES NOT shut itself HALF THROTTLE. Start the outboard. off, you may not have allowed enough run- Outboard runs at slow idle speed.
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Page 55: Pre-Season Check
Replace damaged or missing parts with smoke on the first start of the season. Evinrude/Johnson Genuine Parts or equiva- Let engine idle while you: lent. Check the gearcase for leakage. If leak- age is evident, the gearcase seals should be Observe running quality. -
Page 56: Troubleshooting
Maintenance TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Starter motor will not operate • Shift handle not in NEUTRAL. • Fuse blown. • Battery is dead. Engine will not start • Not following starting instructions. Refer to on page 21. Operation • Fuel system not primed after running out of fuel. Refer to on page 21. -
Page 57: Product Information
Product Information... -
Page 58: Installation
Product Information INSTALLATION TRANSOM HEIGHT A WARNING Make sure the transom height matches the Your outboard must not exceed the max- length of the outboard to be installed. imum horsepower indicated on the • A 19 to 21 in. (48.3 to 53.3 cm) transom boat’s capacity plate. -
Page 59: Installing The Outboard
NSTALLATION INSTALLING THE OUTBOARD Installation A WARNING A WARNING Read and understand the safety informa- The outboard must be correctly installed. tion supplied with your battery BEFORE Failure to correctly install the outboard you begin installation. could result in serious injury, death or property damage. -
Page 60: Water Pressure
Product Information Tighten all connections securely and coat the WATER PRESSURE installation with Triple-Guard grease. An optional water pressure gauge is recom- mended to monitor cooling system pressures. A WARNING Noticing changes in water pressure can help prevent engine overheating. The water pres- Keep the battery connections clean, sure gauge must be connected at the correct tight, and insulated to prevent their... - Page 61 NSTALLATION Install propeller 20 Inch 75–90 HP Models — A WARNING nut and tighten to a torque of 120-144 in. lbs. (13.6-16.3 N·m). When servicing the propeller, always Install keeper shift the outboard to NEUTRAL position, 25 inch 90 HP Models — propeller nut, align keeper slots and cotter pin turn the key switch OFF, and twist and hole.
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Page 62: Adjustments
Product Information ADJUSTMENTS Trim Tab Tilt Limiter Cam If your outboard contacts the boat’s motor well A WARNING while tilting, adjust the tilt limiter cam to limit maximum tilt-up. Improper trim tab adjustment can cause difficult steering. A propeller will generate steering torque when the propeller shaft is not running parallel to the water’s surface. -
Page 63: Specifications
(2) Emission Control Information. (3) Use a 800 CCA (1000 MCA) battery when operating in temperatures below 32°F (0°C). (4) Use Evinrude/Johnson HPF Pro Gearcase Lubricant for high performance outboards and commercial applications. Evinrude/Johnson HPF Pro Gearcase Lubricant delivers exceptional durability and reliability... -
Page 65: Product Warranty Information
1. SCOPE OF THE LIMITED WARRANTY Bombardier Recreational Products* (“BRP”) warrants its 2012 Evinrude® outboard engines sold by au- thorized Evinrude dealers in the fifty United States and Canada (“Product”) from defects in material or workmanship for the period and under the conditions described below. - Page 66 This warranty coverage is available only on Evinrude outboard engines purchased as new and unused from a dealer authorized to distribute Evinrude products in the country in which the sale occurred (“Deal- er”), and then only after the BRP specified pre-delivery inspection process has been completed and doc- umented by the purchaser and Dealer.
- Page 67 For a copy of the Limited Warranty, see your Bombardier Recreational Products (“BRP”) distributor/dealer authorized to distribute Evinrude products in the country in which the sale occurs. If further assistance is required, please contact BRP US Inc. / Outboard Engines Division, After Sales Support, P.O Box 597, Sturtevant, WI 53177, or the affiliate of BRP where the Product was registered for...
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Page 68: Warranty Statement
WARRANTY STATEMENT Your Evinrude E-TEC outboard has a special environmental label required by the California Air Resources Board. The label has one, two, three, or four stars. A hangtag, provided with your outboard, describes the meaning of the star rating system. -
Page 69: Electrical System
Select emission control parts of your Evinrude E-TEC outboard are warranted from the date of purchase by the first retail consumer or the date the product is first put to use, whichever occurs first, for a period of: 4 years, or for 250 hours of use, whichever occurs first. - Page 70 / dealer at the time of sale, whether or not shipped with Product, bear the standard BRP limited warranty for Evinrude/Johnson Genuine Parts and accessories. See your authorized distributor / dealer for a full copy of such limited warranty.
- Page 71 This warranty coverage is available only if each of the following conditions has been fulfilled: a. Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP dis- tributor / dealer authorized to distribute Evinrude products in the country in which the sale occurred (here- inafter "Distributor / Dealer"),...
- Page 72 Product Information 7. WHAT BRP WILL DO BRP's obligations under this warranty are limited to, at its sole discretion, repairing or replacing parts of Product found to be defective in material or workmanship, in the reasonable judgment of BRP. Such repair or replacement of parts will be done without charge for parts and labour, at any authorized Distributor / Dealer, under the conditions described above.
- Page 73 Bombardier Recreational Products Inc. ("BRP") warrants its Evinrude® outboard engines ("Product") from defects in material or workmanship for the period and under the conditions described below, when they are sold by authorized Evinrude distributors / dealers and used, at any point during the warranty period, in the following territories: •...
- Page 74 This warranty coverage is available only if each of the following conditions has been fulfilled: a. The Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP distributor / dealer authorized to distribute Evinrude products in the country in which the sale occurred ("Distributor /Dealer"),...
- Page 75 RODUCT ARRANTY NFORMATION warranty period, and must provide BRP Distributor / Dealer with reasonable opportunity to repair the de- fect. The expenses of transporting Product to and from Distributor/ Dealer for warranty service are to be borne by the Owner. The Owner must also present proof of purchase to the authorized BRP Distributor / Dealer for warranty repairs and must sign the repair/work order prior to the start of the repair in order to validate the warranty repair.
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Page 76: Readiness Test
Product Information Readiness Test The Operator’s Readiness Test..1. Did you read this Guide from front cover to rear cover? 2. Are you ready to take responsibility for the safe operation of your boat and outboard? 3. Do you understand all the safety precautions and instructions contained in this Guide? 4. -
Page 77: Frequently Asked Questions
No dealer-scheduled maintenance for the first three years of normal recreational use? Really? • Yes! BRP knows you want to spend your time out on the water, not servicing your Evinrude E-TEC outboard. There are no valves to adjust, belts to service, chains to replace, or oil to change. -
Page 79: Change Of Address / Change Of Ownership
CHANGE OF ADDRESS / CHANGE OF OWNERSHIP If your address has changed or if there has been a change of ownership, be sure to fill out and mail the form provided on this page. This notification is necessary for your own safety even after expiration of the original warranty, since BRP will be in a position to contact you if correction to your outboard is required. -
Page 81: Confirmation Of Receipt
The Dealer named on this document has instructed me on the operation, maintenance, safety features and warranty policy, all of which I understand and agree to be bound with. I am also satisfied with the predelivery set-up and inspection of my Evinrude/Johnson outboard. I have also received a copy of the Operator’s Guide.
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