Evinrude E-TEC 40RL 2008 Operator's Manual
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Evinrude E-TEC 40RL 2008 Operator's Manual

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Summary of Contents for Evinrude E-TEC 40RL 2008

  • Page 1 Model Ye a r 2008...
  • Page 2 40 HORSEPOWER 2008 Model Year...
  • Page 4 • Digital Diagnostics • Low Oil Usage • CANbus Capable Durable and Reliable • Full Corrosion Protection • Evinrude E-TEC Lubrication System • Auto-Calibrated Linkage • Robust, Heavy-Duty Design • Posi-Lock Latches • Extra Capacity Water Pump • Iridium Spark Plugs •...
  • Page 6 EASY TO OWN & OPERATE With your Evinrude E-TEC outboard there is no more time wasted in the shop. In fact, you only have to bring your Evinrude E-TEC outboard in for dealer scheduled main- tenance every 300 hours or every three years of normal recreational use. That's three trips to the shop in nine years…...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS About This Guide ......6 Important Safety Messages ....7 E-TEC O SING UTBOARD...
  • Page 8 AINTENANCE Engine Emissions Information ....30 Maintenance Schedule ....31 Storage .

  • Page 9: About This Guide

    (BRP) has identified key information that safe boater. Boating Safety Classes are con- is essential to the operation of your Evinrude ducted by the U.S. Coast Guard Auxiliary, the E-TEC outboard.

  • Page 10: Important Safety Messages

    IMPORTANT SAFETY MESSAGES This Operator’s Guide contains essential in- All safety equipment and personal formation to help prevent personal injury and floatation devices must be in good con- damage to equipment. Safety messages ap- dition and suitable for your type of boat. pear throughout this Guide in the applicable Always comply with the regulations that section.
  • Page 11 Contact with underwater obstructions may result in When replacement parts are required, loss of control and personal injury. use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, in- Respect no wake zones, rights of other cluding type, strength and material. Us- water users and the environment.
  • Page 12 PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS BRP reserves the right to make changes at any time, without notice, to features, specifications and model availability, and to change any specification or part at any time without incurring any obligation to update older models. The information in the Guide is based on the latest specifications available at the time of publication.

  • Page 13: Declaration Of Conformity

    BRP offers technical literature specifically for your outboard. A service manual, a parts cata- log, or an extra Operator’s Guide can be purchased from your selling Dealer. For the name and location of the nearest Evinrude Dealer in the United States and Canada visit www.evinrude.com.

  • Page 14: Using Your E-Tec Outboard

    USING YOUR EVINRUDE E-TEC OUTBOARD USING YOUR E-TEC OUTBOARD...

  • Page 15: Component Identification

    Using Your E-TEC Outboard COMPONENT IDENTIFICATION Item Description Item Description Air Inlet, Tilt Handle Stop Button / Emergency Stop Switch Water Pump Indicator, Flushing Port Tilt Support Engine Cover Latch Clip and Lanyard Assembly Anti-Corrosion Anodes Water Intake Screens...
  • Page 16 OMPONENT DENTIFICATION Starboard Port Item Description Item Description Fuel Filter Steering Handle and Twist Grip™ Throttle Spark Plugs Air Silencer Throttle Friction Screw Oil Fill Cap Shift Lever Oil Tank Starter Handle EMM (Engine Management Module)

  • Page 17: Oil And Fuel

    New outboards are programmed to use addi- The following outboard oils are recommend- tional oil during the first two hours of opera- ed for use in your Evinrude E-TEC outboard: tion above 2000 RPM. • Evinrude/Johnson XD100; • Evinrude/Johnson XD50; or IMPORTANT: When operating in conditions •...

  • Page 18: Priming The Oil System

    IL AND FUEL REQUIREMENTS Remove the engine cover to access the oil tank. WARNING Gasoline is extremely flammable and highly explosive under certain condi- tions. Follow the instructions in this section explicitly. Improper handling of fuel could result in property damage, serious injury or death.

  • Page 19: Fuel System Operation

    Fasten hose securely with The only fuel additives approved for use in clamp (18.5 mm) from owner’s kit. your Evinrude E-TEC outboard are: • Evinrude/Johnson 2+4 Fuel Conditioner • Evinrude/Johnson Fuel System Cleaner Use of other fuel additives can result in poor performance or engine damage.

  • Page 20: Operation

    Refer to the Routine Inspection Checklist on page 27 for pre-launch checks before us- DANGER ing your Evinrude E-TEC outboard. You MUST supply water to the engine before DO NOT run the engine indoors or with- attempting to start it. Engine damage can oc- out adequate ventilation or permit cur quickly.
  • Page 21 Using Your E-TEC Outboard Move the shift lever to NEUTRAL. Refer to While seated, grasp the starter handle and Shifting and Speed Control on page 20. pull slowly until the starter engages, then pull hard. Repeat, if needed, until outboard starts. To prevent damage to starter assembly, allow starter cord to rewind before releasing starter handle.

  • Page 22: Engine Stopping

    PERATION ENGINE STOPPING An extra clip is provided on the tiller handle. If the operator is thrown from the boat, another Twist the throttle grip to SHIFT position or person can insert the extra clip in the stop slower. switch and start the outboard. Move shift lever to NEUTRAL.

  • Page 23: Shifting And Speed Control

    Using Your E-TEC Outboard SHIFTING AND SPEED CONTROL Speed Control With the outboard running, twist throttle grip: IMPORTANT: Carefully check the function of • Clockwise to decrease speed; or all control and engine systems before leaving • Counterclockwise to increase speed. the dock.

  • Page 24: Tilt Support Bracket

    PERATION TILT SUPPORT BRACKET Grasp tilt grip on engine cover and tilt out- board to the full tilt position. Engage Raise the outboard to full TILT position. Push tilt support bracket to “lock” position. 1. Tilt grip Tilt support will automatically engage. 1.

  • Page 25: Trim Angle Adjustment

    Using Your E-TEC Outboard TRIM ANGLE ADJUSTMENT pact with underwater objects at low to moder- ate speeds. High speed impacts with rigid underwater ob- WARNING jects like pilings or boulders can be beyond the capability of the absorption system. Such impacts can result in serious damage to Boat stability and steering torque can your outboard and injury to boat occupants vary due to changing water conditions.

  • Page 26: Engine Overheating

    PERATION ENGINE OVERHEATING The outboard’s shock absorption system does not work while operating in reverse. If IMPORTANT: Do not run your outboard— you back into an object, either in the water or even for a brief start-up—without supplying while trailering, your boat and outboard can water to it.

  • Page 27: Salt Water

    Using Your E-TEC Outboard SALT WATER Additional anodic protection for the outboard To RESET the system: has been provided for use in salt or brackish • The engine must be shut off and the cooling water. temperature restored. Upon removal from salt water, leave outboard IF the S.A.F.E.

  • Page 28: Weedy Water

    RPM operating range. FREEZING WEATHER IMPORTANT: When operating in conditions under 32°F (0°C), Evinrude/Johnson XD100 oil must be used. During operation in freezing weather, keep the gearcase submerged at all times. Upon removing your outboard from the water,...

  • Page 29: Under Tow

    Do not replace it with higher 2. Spare fuse rated fuse; see your Dealer for service. IMPORTANT: Failure to install cover securely may cause electrical problems. Fuse Replacement IMPORTANT: Use only fuses of the same rat- ing. Your Evinrude E-TEC outboard uses 10- amp fuses.

  • Page 30: Routine Inspection Checklist

    Check for debris on propeller shaft (requires propeller removal). Clean and wax upper and lower engine covers (annually or every 100 hours). In salt water applications, check lubrication points and corrosion protection. Use Evinrude anti-corrosion spray or Evinrude “6 in 1” multi-purpose lubricant (annually or 100 hours).
  • Page 32 MAINTENANCE...

  • Page 33: Maintenance

    Maintenance, replacement, or repair of the EPA Emission Regulations emission control devices and systems All new 1999 and more recent Evinrude out- may be performed by any marine SI (spark boards manufactured by BRP are certified to ignition) engine repair establishments or the EPA as conforming to the requirements of individual.

  • Page 34: Maintenance Schedule

    MAINTENANCE SCHEDULE Routine inspection and maintenance is necessary to prolong outboard life. The following chart provides guidelines for inspection and maintenance to be performed by an authorized Dealer. IMPORTANT: Outboards used in rental, commercial, or other high hour applications require more frequent inspections and maintenance.

  • Page 35: Storage

    Stabilize the fuel supply. Fuel remaining in your fuel tank can oxidize, resulting in loss of octane and fuel system deposits. Use Evinrude/Johnson 2+4 Fuel Conditioner to prevent gum and varnish deposits from forming in fuel system components. Refer to Fuel Additives on page 16.

  • Page 36: Long-Term Storage (Winterization)

    TORAGE LONG-TERM STORAGE 2) After outboard runs for about 15 seconds, move throttle grip to IDLE position. Out- (WINTERIZATION) board continues to run at slow idle speed. WARNING Outboard must be in NEUTRAL before performing winterization. Starting out- board in gear can cause personal injury.

  • Page 37: Pre-Season Check

    PRE-SEASON CHECK Spark plugs should be serviced by an Remove your outboard from storage and pre- Evinrude E-TEC Dealer. Incorrect spark plug pare it for a season of reliable service by per- maintenance can lead to engine damage. forming a general check and a few preventive maintenance procedures.

  • Page 38: Scratch Repair

    Your Dealer water and wiping it dry. Apply Evinrude anti- should perform this service. corrosion spray to any surface subject to cor-...

  • Page 39: Troubleshooting

    TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Starter motor will not operate • Shift handle not in NEUTRAL. • Fuse blown. Engine will not start • Not following starting instructions. Refer to on page 17. gine Starting • Fuel tank empty. • Fuel hose kinked. •...

  • Page 40: Product Information

    PRODUCT INFORMATION...

  • Page 41: Installation

    Product Information INSTALLATION TRANSOM HEIGHT WARNING Make sure the transom height matches the length of the outboard to be installed. Your outboard must not exceed the • A 19 to 21 in. (48.3 to 53.3 cm) transom maximum horsepower indicated on the height uses a 20 in.

  • Page 42: Installing The Outboard

    Install the mounting bolts through the stern brackets and transom. Install round backing plates and locknuts onto bolts and tighten se- curely. WARNING When replacing bolts, screws, or other fasteners, use Evinrude/Johnson parts 1. Drilled transom holes or parts of equivalent strength and material.

  • Page 43: Propeller Selection

    Product Information PROPELLER Install new cotter pin and bend ends to se- cure. Propeller Selection Remove block of wood. Make sure engine is in NEUTRAL; give propeller a spin. It must turn freely. WARNING Repair Be alert of people in the water. Always shift the outboard to NEUTRAL and If your propeller hits a solid object, the impact shut off the engine immediately when...

  • Page 44: Adjustments

    DJUSTMENTS ADJUSTMENTS Idle RPM in Gear High outboard installations — The trim tab might be above the water when the out- The idle RPM in gear setting can be adjusted, board is trimmed out. Steering effort might in- if desired, to provide more idle control, steer- crease.

  • Page 45: Specifications

    Fuel Requirements 87 Pump Posted AKI (90 RON) – Refer to Fuel Requirements on page 15 Oil – Lubricant TC-W3 NMMA-certified oil or Evinrude/Johnson XD100 oil – Refer to Oil Requirements on page 14 – Capacity 2.0 qt. (1.9 l)

  • Page 46: Product Warranty Information

    1. SCOPE OF THE LIMITED WARRANTY Bombardier Recreational Products* (“BRP”) warrants its 2008 Evinrude® outboard engines sold by au- thorized Evinrude dealers in the fifty United States and Canada (“Product”) from defects in material or workmanship for the period and under the conditions described below.
  • Page 47 This warranty coverage is available only on Evinrude outboard engines purchased as new and unused from a dealer authorized to distribute Evinrude products in the country in which the sale occurred (“Deal- er”), and then only after the BRP specified pre-delivery inspection process has been completed and doc- umented by the purchaser and Dealer.
  • Page 48 OUTSIDE THE UNITED STATES AND CANADA For a copy of the Limited Warranty, see your Bombardier Recreational Products (“BRP”) distributor/dealer authorized to distribute Evinrude products in the country in which the sale occurs. If further assistance is required, please contact Bombardier Recreational Products Customer Support Services, 250 Sea Horse Drive, Waukegan, Illinois, 60085, or the affiliate of BRP where the Product was registered for warranty.

  • Page 49: California Emission Control Warranty

    CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your Evinrude E-TEC outboard has a special environmental label required by the California Air Resources Board. The label has one, two, three, or four stars. A hangtag, provided with your outboard, describes the meaning of the star rating system.
  • Page 50 The California Air Resources Board and Bombardier Recreational Products (“BRP”) are pleased to ex- plain the emission control system warranty on your 2008 Evinrude E-TEC outboard. In California, new out- board engines must be designed, built, and equipped to meet the State's stringent anti-smog standards.
  • Page 51 The warranty repairs will be completed in a reasonable amount of time, not to exceed 30 days. For any questions regarding your warranty rights and responsibilities or for the name and location of the nearest authorized BRP dealer, contact Bombardier Recreational Products Customer Support Services, 250 Sea Horse Drive, Waukegan, IL 60085, 1-847-689-7090 or visit www.evinrude.com.

  • Page 52: Readiness Test

    Readiness Test The Operator’s Readiness Test..1. Did you read this Guide from front cover to rear cover? 2. Are you ready to take responsibility for the safe operation of your boat and outboard? 3. Do you understand all the safety precautions and instructions contained in this Guide? 4.

  • Page 53: Frequently Asked Questions

    No dealer-scheduled maintenance for the first three years of normal recreational use? Really? • Yes! BRP knows you want to spend your time out on the water, not servicing your Evinrude E-TEC outboard. There are no valves to adjust, belts to service, chains to replace, or oil to change.

  • Page 54: Change Of Address / Change Of Ownership

    CHANGE OF ADDRESS / CHANGE OF OWNERSHIP If your address has changed or if there has been a change of ownership, be sure to fill out and mail the form provided on this page. This notification is necessary for your own safety even after expiration of the original warranty, since BRP will be in a position to contact you if correction to your outboard is required.

  • Page 56: Confirmation Of Receipt

    The Dealer named on this document has instructed me on the operation, maintenance, safety features and warranty policy, all of which I understand and agree to be bound with. I am also satisfied with the predelivery set-up and inspection of my Evinrude/Johnson outboard. I have also received a copy of the Operator’s Guide.

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