Evinrude E-TEC Operator's Manual
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Evinrude E-TEC Operator's Manual

115-200 horsepower 2007
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Summary of Contents for Evinrude E-TEC

  • Page 2 115-200 HORSEPOWER PL, PX, SL, HL, CX...
  • Page 4 • Ultra Low Oil Usage • CANbus Capable • Starter Engagement Protection Durable and Reliable • Full Corrosion Protection • Evinrude E-TEC Lubrication System • Auto-Calibrated Linkage • Heavy-Duty Use Design • Posi-Lock Latches • Digital Diagnostics • Extra Capacity Water Pump •...
  • Page 6 And with this unique character and design, your Evinrude E-TEC outboard is recognizable from near and far. We, as a company, are proud you have purchased this technology-leading Evinrude E-TEC outboard engine. We thank you for your business and wish you many years of enjoyable use. Happy Boating,...

  • Page 7: Table Of Contents

    About This Guide ......6 Important Safety Messages ....7 E-TEC O SING...
  • Page 8 AINTENANCE Engine Emissions Information ....34 Maintenance Schedule ....35 Storage .

  • Page 9: About This Guide

    Guide should be forwarded to the new ucts (BRP) has identified key information that owners. is essential to the operation of your Evinrude E-TEC outboard. A responsible, educated boater will fully ap- preciate the pleasures of boating and will be a safe boater.

  • Page 10: Important Safety Messages

    IMPORTANT SAFETY MESSAGES This Operator’s Guide contains essential in- All safety equipment and personal formation to help prevent personal injury and floatation devices must be in good con- damage to equipment. Safety messages ap- dition and suitable for your type of boat. pear throughout this Guide in the applicable Always comply with the regulations that section.
  • Page 11 If you are not ex- be obtained from your authorized perienced in the operation of a high per- Evinrude/Johnson Dealer. In many in- formance boat, do not attempt to stances proper tools and training are re- operate one at, or near, its top speed un- quired for certain service or repair til you have gained that experience.
  • Page 12 BRP offers technical literature specifically for your outboard. A service manual, a parts cata- log, or an extra Operator’s Guide can be purchased from your selling Dealer. For the name and location of the nearest Evinrude Dealer in the United States and Canada visit www.evinrude.com.

  • Page 13: Declaration Of Conformity

    BRP offers technical literature specifically for your outboard. A service manual, a parts cata- log, or an extra Operator’s Guide can be purchased from your selling Dealer. For the name and location of the nearest Evinrude Dealer in the United States and Canada visit www.evinrude.com.

  • Page 14: Using Your Evinrude E-Tec Outboard

    USING YOUR EVINRUDE E-TEC OUTBOARD USING YOUR E-TEC OUTBOARD...

  • Page 15: Component Identification

    Using Your E-TEC Outboard COMPONENT IDENTIFICATION Item Description Item Description Air Inlet Fuel and Oil Hoses Trailering Tilt Switch Tilt Limit Cam Engine Cover Latch Power Tilt and Trim Reservoir Tilt Support Lever Anti-Corrosion Anodes Trim Tab Water Intake Screens...
  • Page 16 OMPONENT DENTIFICATION Starboard Port Item Description Item Description Spark Plugs Flywheel Cover Water Pump Indicator, Flushing Port Trailering Tilt Switch Fuse (Engine Management Module) Air Silencer Fuel Filter (1) Access requires removal of flywheel cover...

  • Page 17: Starting, Stopping, Shifting

    Refer to the Routine Inspection Checklist DANGER on page 31 for pre-launch checks before us- ing your Evinrude E-TEC outboard. DO NOT run the engine indoors or You MUST supply water to the engine before without adequate ventilation or permit attempting to start it.

  • Page 18: Engine Stopping

    TARTING TOPPING HIFTING Move the remote control handle to NEU- IMPORTANT: The starter motor can be dam- TRAL. aged if operated continuously for more than 20 seconds. Upon start-up, release the key. If the engine did not start, release the key mo- mentarily, then try again.

  • Page 19: Shifting And Speed Control

    Using Your E-TEC Outboard SHIFTING AND SPEED CONTROL IMPORTANT: When shifting from FOR- WARD to REVERSE or from REVERSE to FORWARD, pause at NEUTRAL until the en- IMPORTANT: Carefully check the function of gine is at idle speed and the boat has slowed.

  • Page 20: Oil And Fuel

    Always keep a supply of oil in the tank. If you ing TC-W3RL oil. If using Evinrude/Johnson run the tank empty, you MUST purge the oil XD100™ oil, you have approximately ten system of air before using the engine.

  • Page 21: Oil Requirements

    Using Your E-TEC Outboard OIL REQUIREMENTS FUEL REQUIREMENTS WARNING The following outboard oils are recommend- ed for use in your Evinrude E-TEC outboard: Gasoline is extremely flammable and highly explosive under certain condi- • Evinrude/Johnson XD100; tions. Follow the instructions in this •...

  • Page 22: Fuel Additives

    Fasten hose securely with BRP approves only Evinrude 2+4® fuel con- clamp (18.5 mm) from owner’s kit. ditioner fuel additive for use in your Evinrude E-TEC outboard. Use of other fuel additives can result in poor performance or engine damage.

  • Page 23: Instruments And Controls

    Using Your E-TEC Outboard INSTRUMENTS AND CONTROLS ENGINE MONITORING CAUTION IMPORTANT: Your outboard must equipped with the SystemCheck engine mon- In the S.A.F.E. mode, the engine speed itor. Operating your outboard without the Sys- is limited. Under certain conditions, the temCheck engine monitor will void your engine’s limited speed may reduce...
  • Page 24 • Fill the oil tank with recommended oil as soon as possible to avoid emptying the tank. The outboard has approximately five hours (ten hours if using Action Evinrude/Johnson XD100 oil) of normal running time before “NO OIL” condi- tion occurs. Refer to Filling the Oil Tank on page 17. “NO OIL”...

  • Page 25: Engine Overheating

    Using Your E-TEC Outboard ENGINE OVERHEATING To RESET the system: IMPORTANT: Do not run your outboard— even for a brief start-up—without supplying • The engine must be shut off and the cooling water to it. Refer to Transportation on page temperature restored.

  • Page 26: Remote Controls

    IMPORTANT: When selecting the remote control system for your boat, specify Evinrude com- ponents. Evinrude controls deliver the cable stroke your outboard needs for positive shift and throttle control, and they incorporate such safety and convenience features as: •...
  • Page 27 Using Your E-TEC Outboard Emergency Stop/Key Switch WARNING A combination emergency stop switch and key switch is a feature of Evinrude prewired Always use the safety lanyard when remote controls and all Evinrude control wir- operating your boat to help prevent a ing kits.

  • Page 28: Operation

    PERATION OPERATION POWER TRIM AND TILT Tilting If the tilted outboard’s cover contacts the boat’s motor well, limit the maximum tilt by fol- WARNING lowing the procedures in Tilt Limiter Cam on page 45. Any malfunction of the power trim and tilt unit could result in loss of shock absorber protection if an underwater Manually Tilting...
  • Page 29 Using Your E-TEC Outboard IMPORTANT: DO NOT use the tilt support le- ver while trailering. Refer to Trailering on WARNING page 27. When operating in rough water or Engaging Tilt Support Lever crossing a wake, excessive bow-up trim may result in the boat’s bow sud-...
  • Page 30 PERATION TRAILERING WARNING Keep everyone clear of stern area when raising or lowering the outboard. Per- sonal injury or death can result from contact with moving parts of the out- board. Trailering Bracket To engage bracket — Tilt the outboard fully using the tilt switch inside the boat or the To disengage bracket —...

  • Page 31: Impact Damage

    Using Your E-TEC Outboard IMPACT DAMAGE If you hit any object: • STOP immediately and examine the out- Your outboard has a shock absorption system board for loosening of attaching hardware. designed to help withstand damage from im- • INSPECT for damage to swivel and stern pact with underwater objects at low to moder- brackets, and steering components.

  • Page 32: Salt Water

    PERATION SALT WATER Anti-Corrosion Anodes Additional anodic protection for the outboard Your outboard is equipped with one or more has been provided for use in salt or brackish anodes that protect it from galvanic corrosion. water. Disintegration of the anode is normal and in- dicates it is working.

  • Page 33: High Altitude

    Replace it with a fuse of the same rat- ing. A spare fuse is provided. IMPORTANT: Use Evinrude/Johnson XD100 oil when operating your Evinrude E-TEC out- Repeated fuse failures indicate a potentially board in freezing weather. Refer to Oil Re- serious problem.

  • Page 34: Routine Inspection Checklist

    Check for debris on propeller. Clean and wax upper and lower engine covers (annually or every 100 hours). In salt water applications, check lubrication points and corrosion protection. Use Evinrude anti-corrosion spray or Evinrude “6 in 1” multi-purpose lubricant (annually or 100 hours).
  • Page 36 MAINTENANCE...

  • Page 37: Maintenance

    Maintenance, replacement, or repair of the EPA Emission Regulations emission control devices and systems All new 1999 and more recent Evinrude out- may be performed by any marine SI (spark boards manufactured by BRP are certified to ignition) engine repair establishments or the EPA as conforming to the requirements of individual.

  • Page 38: Maintenance Schedule

    Throttle cable, inspect and re-tension Water pump, inspect or replace if necessary (1) When used in normal recreational use. Common sense dictates when using an Evinrude E-TEC outboard for commercial or other heavy use that you check these items more frequently (annual checks are recommended).

  • Page 39: Storage

    Maintenance STORAGE FLUSHING DANGER If desired, the outboard can be flushed after each use on a trailer or at dockside while it is DO NOT run the engine indoors or with- vertical. out adequate ventilation or permit 1) Place the outboard in an area with good exhaust fumes to accumulate in con- drainage.
  • Page 40 3) Attach garden hose to flushing port and Replace damaged or missing parts with turn on the water (winterizing on a trailer). Evinrude/Johnson Genuine Parts or equiva- 4) Using fast idle lever/button, advance throt- lent. Check the gearcase for leakage. If leak-...

  • Page 41: Spark Plugs

    IMPORTANT: The spark plugs should be ser- viced by an Evinrude E-TEC Dealer. Incorrect HULL FINISH spark plug maintenance can lead to engine The condition of your boat’s bottom affects malfunction.

  • Page 42: Troubleshooting

    TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Starter motor will not operate • Shift handle not in NEUTRAL. • Fuse blown. Refer to on page 30. Fuse • Battery is dead. Engine will not start • Not following starting instructions. Refer to Start- on page 14.
  • Page 43 OWNER’S NOTES...

  • Page 44: Product Information

    PRODUCT INFORMATION...

  • Page 45: Rigging And Accessories

    To select the correct propeller for your boating application, your boat and outboard MUST be water tested. See your Dealer for assistance. IMPORTANT: For optimum acceleration per- formance, Evinrude/Johnson Viper propel- ™ lers are recommended on 130 HP and 200 HP models.
  • Page 46 IGGING AND CCESSORIES Installation Installation Slide thrust washer onto shaft with shoulder Read and understand the safety information facing aft. supplied with your battery BEFORE you begin installation. Slide propeller onto shaft, engaging the splines and seating it on the thrust bushing. IMPORTANT: Make sure all components are Slide spacer onto the shaft and engage the clean and free of corrosion.

  • Page 47: Accessory Battery Connection

    Product Information ACCESSORY BATTERY WARNING CONNECTION An optional accessory battery charge kit is Keep the battery connections clean, available to allow the charging system to tight, and insulated to prevent their charge the cranking and accessory batteries shorting or arcing and causing an at the same time.

  • Page 48: Adjustments

    DJUSTMENTS ADJUSTMENTS Trim Tab Dual standard rotation outboards — Move both trim tabs equally and in the same direction. WARNING Dual outboards (one counter and one standard rotation) — Set both trim tabs to Improper trim tab adjustment can the center position. cause difficult steering.

  • Page 49: Specifications

    Product Information SPECIFICATIONS 115, 130 Models Displacement 105.4 cu. in. (1727 cc) Engine Type 60° V, 4 Cylinder, Two-Cycle, E-TEC Full Throttle Operating 115 HP – 5500 to 6000 RPM Range 130 HP – 5500 to 6000 RPM Power 115 HP – 115 HP (85.8 kw) @ 5750 RPM 130 HP –...
  • Page 50 PECIFICATIONS 150, 175, 200 Models Displacement 158.2 cu. in. (2592 cc) Engine Type 60° V, 6 Cylinder, Two-Cycle, E-TEC Full Throttle Operating 150 HP – 4850 to 5850 RPM Range 175 HP – 4850 to 5850 RPM 200 HP – 4850 to 5850 RPM Power 150 HP –...

  • Page 51: Product Warranty Information

    This warranty coverage is available only on Evinrude outboard engines purchased as new and unused from a dealer au- thorized to distribute Evinrude products in the country in which the sale occurred (“Dealer”), and then only after the BRP specified pre-delivery inspection process has been completed and documented by the purchaser and Dealer. Warranty coverage only becomes available upon proper registration of Product by Dealer or owner.
  • Page 52 For a copy of the Limited Warranty, see your Bombardier Recreational Products (“BRP”) distributor/dealer authorized to distribute Evinrude products in the country in which the sale occurs. If further assistance is required, please contact Bombardier Recreational Products Customer Support Services, 250 Sea Horse Drive, Waukegan, Illinois, 60085, or the affiliate of BRP where the Product was registered for warranty.

  • Page 53: California Emission Control Warranty

    CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your Evinrude E-TEC outboard has a special environmental label required by the California Air Resources Board. The label has one, two, three, or four stars. A hangtag, provided with your outboard, describes the meaning of the star rating system.
  • Page 54 The California Air Resources Board and Bombardier Recreational Products (“BRP”) are pleased to ex- plain the emission control system warranty on your 2007 Evinrude E-TEC outboard. In California, new out- board engines must be designed, built, and equipped to meet the State's stringent anti-smog standards.
  • Page 55 The warranty repairs will be completed in a reasonable amount of time, not to exceed 30 days. For any questions regarding your warranty rights and responsibilities or for the name and location of the nearest authorized BRP dealer, contact Bombardier Recreational Products Customer Support Services, 250 Sea Horse Drive, Waukegan, IL 60085, 1-847-689-7090 or visit www.evinrude.com.
  • Page 56 CHANGE OF ADDRESS / CHANGE OF OWNERSHIP If your address has changed or if there has been a change of ownership, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since BRP will be in a position to contact you if correction to your outboard becomes necessary.
  • Page 57 Bombardier Recreational Products Evinrude/Johnson DEALER SUPPORT SERVICES 250 SEAHORSE DRIVE WAUKEGAN, IL 60085...

  • Page 58: Confirmation Of Receipt

    The Dealer named on this document has instructed me on the operation, maintenance, safety features and warranty policy, all of which I understand and agree to be bound with. I am also satisfied with the predelivery set-up and inspection of my Evinrude/Johnson outboard. I have also received a copy of the Operator’s Guide.

  • Page 60: Readiness Test

    Readiness Test The Operator’s Readiness Test..1. Did you read this Guide from front cover to rear cover? 2. Are you ready to take responsibility for the safe operation of your boat and outboard? 3. Do you understand all the safety precautions and instructions contained in this Guide? 4.

  • Page 61: Frequently Asked Questions

    Do I need to complete any paperwork when I move or sell my Evinrude E-TEC outboard? • Yes. In order to maintain contact with you or the new Evinrude E-TEC owner, BRP requests you complete the form outlining Change of Address / Change of Ownership on page 53.

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