Evinrude E-TEC G2 Operator's Manual
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Evinrude E-TEC G2 Operator's Manual

200, 225, 250, 300 horsepower
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WARNING
Read this Guide thoroughly. It contains important safety information.
Minimum recommended operators age: 16 years old.
Keep this Operators Guide in the boat.
Operator's Guide
200, 225, 250, 300 HORSEPOWER
*216348*
Revision D

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  • Page 1 WARNING Read this Guide thoroughly. It contains important safety information. Minimum recommended operators age: 16 years old. Keep this Operators Guide in the boat. Operator’s Guide 200, 225, 250, 300 HORSEPOWER *216348* Revision D...
  • Page 3 CALIFORNIA PROPOSITION 65 WARNING WARNING This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Operator’s Guide 200 / 225 / 250 / 300 HORSEPOWER *216348* Revision – D...
  • Page 5 • Simplified Winterization Procedure • Digital Diagnostics • Low Oil Usage Durable and Reliable • Full Corrosion Protection • Evinrude E-TEC G2 Lubrication System • Robust, Heavy-Duty Design • Extra Capacity Water Pump • Iridium Spark Plugs • Vibration Isolated Electronics •...

  • Page 6: Table Of Contents

    Remote Controls — Evinrude ICON II Control System ....23 Remote Controls - Evinrude Mechanical Controls ....24 Fuel Economy .
  • Page 7 Maintenance Engine Emissions Installation Information ... .38 Maintenance & Inspection Schedule ....40 Engine Care Products ......... . 40 Service .

  • Page 8: About This Guide

    This Operator’s Guide is an essential part of Outside North America please contact your Dealer or distributor for details about boating your Evinrude E-TEC G2 outboard. It con- safety. tains pertinent information which, if followed, will provide you with a thorough understand- This Operator’s Guide uses the following sig-...

  • Page 9: Important Safety Messages

    Important Safety Messages This Operator’s Guide contains essential in- – Remember, gasoline fumes are flamma- formation to help prevent personal injury and ble and explosive. Always adhere to the damage to equipment. Safety messages ap- fueling procedure contained in this Oper- pear throughout this Guide in the applicable ator’s Guide and those given to you by section.
  • Page 10 "skipper" and owner of a boat you are re- sponsible for damage to other boats – When replacement parts are required, caused by the wake of your boat. Allow use Evinrude Genuine Parts or parts with no one to throw refuse overboard. equivalent characteristics, including type, strength and material.

  • Page 11: Product References, Illustrations And Specifications

    BRP offers technical literature specifically for your outboard. A service manual, or an extra Op- erator’s Guide can be purchased from your selling Dealer. For the name and location of the nearest Evinrude Dealer in the United States and Canada visit www.evinrude.com.

  • Page 12: Declaration Of Conformity

    Declaration of Conformity The EC Declaration of Conformity does not appear in this version of the Operator's Guide. Please refer to the printed version that was delivered with your engine.

  • Page 13: Using Your Evinrude E-Tec G2 Outboard

    Using Your Evinrude E-TEC G2 Outboard...

  • Page 14: Important On-Product Labels

    Using Your Evinrude E-TEC G2 Outboard Important On-Product Labels This outboard comes with hang tags and la- bels containing important safety information about the operation of the outboard. Any per- son who operates this outboard should read and understand this safety information.
  • Page 15  MPORTANT RODUCT ABELS Hang Tag All outboards are shipped with the following hang tag attached. Operator's Guide Label Locations 355926 1. Read Operator’s Guide Label 2. Ignition Timing Notice Label (remove top cover) Remote Control Labels 3. Warning Label (remove top cover) 4.

  • Page 16: Component Identification 200, 225, 250, 300 Hp 74° V6

    Using Your Evinrude E-TEC G2 Outboard Component Identification 200, 225, 250, 300 HP 74° V6 NOTE: Some engine safety labels are not shown on illustrations. For information on engine safety labels, refer to Important On-Product Labels on page 10. 009041...
  • Page 17 200, 225, 250, 300 HP 74° V6  OMPONENT DENTIFICATION Starboard 009042 Port 009043 009082 Item Description Item Description Water Pump Indicator, Flushing Port Manual Release Valve Gearcase Oil Reservoir Trim and Tilt Fill (Check Level) Air Inlet Fuse Box Spark Plugs Top Cover Latch Fuel Filter...

  • Page 18: 2-Stroke Engine Oil And Fuel

    Using Your Evinrude E-TEC G2 Outboard 2–Stroke Engine Oil and Fuel 2–Stroke Engine Oil Requirements Oiling System information If a “LOW OIL” warning occurs, you have a NOTICE limited amount of time of normal operation be- fore running out of oil. Refill the oil tank with When operating in conditions under 32°F...
  • Page 19 Oil Fill Cap 009044 Priming the Oil System The oil system of Evinrude E-TEC G2 out- boards is primed at the factory. Priming the oil system is only required if: • The oil system is disassembled for service or parts replacement;...

  • Page 20: Fuel Requirements

    Using Your Evinrude E-TEC G2 Outboard Fuel Requirements Recommended Fuel: Use unleaded gaso- line with an AKI (R+M)/2 octane rating of 87, WARNING or an RON octane rating of 90. Gasoline is extremely flammable and Use in North America highly explosive under certain condi- tions.

  • Page 21: Fuel Hose Connections

    2–S  TROKE NGINE IL AND Fuel Hose Connections Do NOT add 2–stroke engine oil to the fuel. 1) If the fuel hose is disconnected for any rea- On a Trailer son, seal the hose and fitting to prevent 1) Make sure the boat is level. spillage.

  • Page 22: Fuel Additives

    Using Your Evinrude E-TEC G2 Outboard Fuel Additives NOTICE Use of other fuel additives can result in poor performance or engine damage. The only fuel additives approved for use in your Evinrude E-TEC G2 outboard are: • Evinrude 2+4 Fuel Conditioner •...

  • Page 23: Operation

    Be alert of people in the water. A combination engine cut–off switch and key Always shift the outboard to NEUTRAL switch is a feature of Evinrude prewired re- and shut off the engine immediately mote controls and all Evinrude control wiring when your boat is in an area where there kits.
  • Page 24 Using Your Evinrude E-TEC G2 Outboard might tear away instead of activating the en- WARNING gine cut–off switch. Always use the tether cord when operat- ing your boat to help prevent a runaway boat and reduce the risk of personal...

  • Page 25: Engine Stopping

    The engine monitoring system will alert you of IMPORTANT: If equipped with Evinrude any abnormalities. ICON II Remote Control System, refer to Re- mote Controls — Evinrude ICON II Control Engine Stopping System on page 23. Move control handle to NEUTRAL.
  • Page 26 Using Your Evinrude E-TEC G2 Outboard Or turn key switch coun- All applications — terclockwise to the OFF position. 1. Key switch, OFF position 009049 1. Key switch, OFF position 009159 Remove the key when the boat will be unat-...

  • Page 27: Remote Controls - Evinrude Icon Ii Control System

     PERATION Remote Controls — Evinrude ICON II Control System ICON II User’s Guide IMPORTANT: complete information about using ICON II remote control systems, refer to the “ICON II User’s Guide”. Remote Control Selection Evinrude ICON II is an intelligent, electronic shift and throttle control system for use with Evinrude E-TEC G2 outboards.

  • Page 28: Remote Controls - Evinrude Mechanical Controls

    Using Your Evinrude E-TEC G2 Outboard Remote Controls - Evinrude Mechanical Controls WARNING If you choose a non-Evinrude remote control, it must have a start-in-gear prevention feature. This feature can prevent injuries resulting from unexpected boat movement when the engine starts.

  • Page 29: Fuel Economy

     PERATION Shifting Fuel Economy With engine running and control handle in Fuel economy can vary depending on boat NEUTRAL: load, hull design, and throttle setting. When boat reaches top speed, throttle back from FULL SPEED to a lower throttle setting. You Side Mount Controls can save fuel with a minimal loss of speed.

  • Page 30: Trim, Tilt And Steering

    Trim, Tilt and Steering Power Trim and Tilt The trim and tilt functions of Evinrude E-TEC G2 outboards are controlled by the engine EMM. IMPORTANT: Activating any trim button while the key switch is in the OFF position will briefly turn on the system.
  • Page 31 By default, this feature is dis- position in the tilt range or trim range. abled from the factory. Use the Evinrude ICON-Touch or ICON CS digital display to enable i-Trim. If your boat is not equipped with an ICON digital display, your Dealer must use Evinrude Diagnostic software to enable this feature.

  • Page 32: Impact Damage Protection

    Using Your Evinrude E-TEC G2 Outboard Manual Release Valve pact with underwater objects at low to moder- ate speeds. If needed, the outboard will tilt up or down manually, using the manual release valve. Such impacts can result in serious damage to your outboard or boat.

  • Page 33: Dynamic Power Steering (Dps)

    WARNING If your boat is not equipped with an ICON dig- ital display, your Dealer must use Evinrude Failure to inspect for damage after an Diagnostic software to change the power accident or striking an object could steering assist level.

  • Page 34: Engine Monitoring

    During engine start-up, pause with the key switch in the ON position. Digital displays and gauges will self test as follows: The digital touch Evinrude ICON Touch — screen displays a “booting” screen, followed by the Evinrude logo and then the default home page.
  • Page 35 • activate S.A.F.E. mode Seek assistance to return to port. Seek service from an authorized Evinrude If the oil tank is empty, add the recommended dealer, repair shop, or person of your oil. own choosing for maintenance, repair, or If the oil tank is not empty, seek assistance replacement.

  • Page 36: Special Operating Conditions

    Using Your Evinrude E-TEC G2 Outboard Special Operating Conditions Cold and Freezing Weather Salt Water Anode protection for the outboard has been NOTICE provided for use in salt or brackish water. When operating in conditions under 32°F Upon removal from salt water, leave outboard (0°C), Evinrude XD100 oil, must be used.

  • Page 37: Transporting The Outboard

     RANSPORTING THE UTBOARD Transporting the Outboard Trailering Push the trailering lever up. A detent will hold the lever in position. WARNING Keep everyone clear of stern area when raising or lowering the outboard. Per- sonal injury or death can result from contact with moving parts of the out- board.

  • Page 38: Transporting / Storage

    Using Your Evinrude E-TEC G2 Outboard Transporting / Storage If the outboard is removed from the boat for transportation or storage, you MUST: • Seal the oil and fuel lines on the boat and on the outboard to prevent leaks and prevent contaminants from entering the oil or fuel system.

  • Page 39: Pre-Ride Inspection

    Pre-Ride Inspection WARNING Always perform a pre-ride inspection before operating the boat. Check the proper operation of critical controls, safety features and mechanical components. Correct any problems BEFORE leaving the dock. Make sure all safety equipment required by local law is onboard. WARNING The engine(s) should be OFF and the tether cord must always be removed from the engine cut-off switch before verifying any of the following.
  • Page 41 Maintenance...

  • Page 42: Engine Emissions Installation Information

    Evinrude dealers. Although an authorized Evinrude dealer has the in-depth tech- nical knowledge and tools to service Evinrude outboard engines, the emission-related warran- ty is not conditioned on the use of an authorized Evinrude dealer or any other establishment with which BRP has a commercial relationship.
  • Page 43 EPA Emission Regulations All new 1999 and more recent Evinrude outboards manufactured by BRP are certified to the EPA as conforming to the requirements of the regulations for the control of air pollution from new watercraft marine spark ignition engines.

  • Page 44: Maintenance & Inspection Schedule

    59 and, if applicable, California Emission Control Warranty Statement on page 68. Engine Care Products The engine care products listed in the table below are referenced in this guide, and are rec- ommended for use with Evinrude E-TEC G2 outboards. Product HPF Pro Gearcase Lubricant...

  • Page 45: Service

    Service Anodes shore power in the area of your moored boat will also accelerate corrosion. Your outboard is equipped with one or more sacrificial anodes that protect it from galvanic NOTICE corrosion. Disintegration of the anode is nor- mal and indicates it is working. Check each NEVER paint the anode, its fasteners, or anode periodically.

  • Page 46: Fuses

    Maintenance Lower Engine Cover Flushing Port Remove port engine cover. Remove cover from fuse box. Replace failed fuse. 1) Place the outboard in an area with good drainage. 2) Connect a garden hose to the flushing port. Fuse Box 009074 009071 3) Trim the outboard to the vertical (down) po- NOTICE...

  • Page 47: Hull Finish

    For maximum performance, keep the boat’s running surface clean by rinsing it with fresh Engine Speed as Time at Specified RPM water and wiping it dry. Apply Evinrude anti- Percentage of Rated (Percentage of total Speed (RPM) engine running time) corrosion spray to any surface subject to cor- rosion, but avoid the anti-corrosion anode(s).

  • Page 48: Storage

    Winterization requires a specific process of octane and fuel system deposits. steps. Note: The Evinrude ICON touch digital dis- Use Evinrude 2+4 Fuel Conditioner to prevent play provides a one-touch winterization. See gum and varnish deposits from forming in fuel the ICON Touch User’s Guide.
  • Page 49  TORAGE port and turn on the water. Refer to Flush- Check for loosened or removed hardware. ing on page 41. Replace damaged or missing parts with Evin- rude Genuine Parts or equivalent. Check the 3) Turn the key switch to the OFF position. gearcase for leakage.

  • Page 50: Troubleshooting

    Maintenance Troubleshooting SYMPTOM POSSIBLE CAUSE Starter motor will not • Shift handle not in NEUTRAL. operate • Fuse blown. • Battery switch is in OFF position. • Battery is dead. • Flashing “NEUTRAL” LED indicator on remote control, refer to Emergency Start Procedure on page 46 Engine will not start •...

  • Page 51: S.a.f.e. Reset

     ROUBLESHOOTING SYMPTOM POSSIBLE CAUSE S.A.F.E. protection mode activated with a continuous indicator — The EMM has identified a problem with the outboard. • Seek assistance and/or return to harbor. • See the Service Note on page 48. A continuous indicator without S.A.F.E. mode — The EMM has identified a problem that should be addressed as soon as practical to avoid operational difficulties.

  • Page 52: Emergency Start Procedure

    Service Note Seek service from an authorized Evinrude 1. Key switch START position 009048 dealer, repair shop, or person of your own choosing for maintenance, repair, or replace- ment.

  • Page 53: Product Information

    Product Information...

  • Page 54: Installation

    Product Information Installation Determine transom height by measuring from WARNING the top edge of the transom, along the center- line. Your outboard must not exceed the max- imum horsepower indicated on the boat’s capacity plate. Such overpower- ing can cause loss of control. Contact your Dealer or the boat’s manufacturer if your boat lacks a capacity plate.

  • Page 55: Installing The Outboard

     NSTALLATION Remove shipping carton. Remove the out- CAUTION board shipping cover. Improperly supporting an engine during lifting can result in personal injury or damage to the engine, boat or other property. Verify the hoist has the correct lifting capacity for the engine weight. An Engine Lift Fixture, P/N 357667, is REQUIRED to safely lift the engine.

  • Page 56: Battery

    Product Information Battery NOTICE WARNING DO NOT use wing nuts on battery con- nections even if they came with the bat- Battery electrolyte is acidic — handle tery. Wing nuts can loosen and cause with care. If electrolyte contacts any part errant warning signals or electrical sys- of the body, immediately flush with water tem damage.

  • Page 57: Accessory Battery Connection

    DR5104 Follow the installation instructions included with the water pressure gauge. Service Note: Use of Evinrude Diagnostics software is NOTICE REQUIRED to activate this feature. See your authorized Evinrude dealer for this service. Service electrical components only while the outboard is NOT running. Be careful when identifying positive and negative battery cables and posts.

  • Page 58: Propeller

    Product Information Propeller WARNING Propeller Selection In multiple outboard installations, check to make sure correct propellers are To select the correct propeller for your boating installed each outboard before application, your boat and outboard MUST be aggressively operating your boat. Shift water tested.

  • Page 59: Adjustments

    NOTICE Diagnostic Software Method Avoid or limit operation using a dam- Your Dealer must use Evinrude Diagnostic aged propeller. You may want to carry a software to limit maximum tilt-up. spare propeller. Check your adjustment — tilt the outboard ful- ly and adjust further, if necessary.

  • Page 60: Specifications

    – Refer to 2–Stroke Engine Oil Requirements on page 14 – Capacity 2.0 gallons (7.5 liters) † Evinrude XD oils exceed the specifications of NMMA TC-W3 certification Warning Signals Controlled by the outboard’s EMM 675 CCA (845 MCA) 12 volt or Battery, Minimum 800 CCA (1000 MCA) 12 volt below 32°F (0°C)
  • Page 61 (3) Under extraordinary electrical load or environmental conditions, use a 107 amp-hour minimum battery (generally available in group 29 size). (4) Use Evinrude HPF Pro Gearcase Lubricant for high performance outboards and commercial applications. Evinrude HPF Pro Gearcase Lubricant delivers exceptional durability and reliability and promotes long...

  • Page 63: Product Warranty Information

    BRP US Inc. Limited Warranty For Evinrude® Outboard Engines 1. Scope Of The Limited Warranty BRP US Inc.* ("BRP") warrants its Evinrude® outboard engines sold by authorized Evinrude dealers ("Product") from defects in material or workmanship for the period and under the conditions described be- low.
  • Page 64 For emission-related components; please also refer to the US EPA EMISSION-RELATED WAR- RANTY contained herein. For Evinrude outboard engines produced by BRP for sale in the State of California that are orig- inally sold to a resident or subsequently warranty registered to a resident in the State of Califor- nia, please also refer to the applicable California Emissions Control Warranty Statement contained herein.
  • Page 65  RODUCT ARRANTY NFORMATION 6. What to do to Obtain Warranty Coverage The registered owner must notify an authorized Dealer within two (2) days of the appearance of a defect. BRP is not responsible for damages caused by the use of a Product after the appearance of a defect. Owner must bring Product, including any defective part therein, to Dealer promptly after the appearance of the defect, and in any event, within the warranty period, and must provide Dealer with reasonable op- portunity to repair the defect.
  • Page 66 9. Consumer Assistance • In the event of a controversy or dispute in connection with this BRP limited warranty, BRP recommends that you first try to resolve the issue at the dealership level by discussing the issue with Dealer's service manager or owner;...
  • Page 67  RODUCT ARRANTY NFORMATION Additional Terms and Conditions for France Only The following terms and conditions are applicable to products sold in France only: The seller shall deliver goods that are complying with the contract and shall be responsible for defects existing upon delivery.

  • Page 68: Warranty Information

    BRP US Inc. Limited Corrosion Warranty For Evinrude® E-TEC® G2™ Engines What is covered: BRP US Inc. (BRP) warrants that each new Evinrude® E-TEC® G2™ engine sold by authorized Evinrude dealers ("Product") will not be rendered inoperative as a direct result of corrosion for the period of time described below.
  • Page 69 What BRP will do: BRP's sole and exclusive obligation under this limited corrosion warranty is limited to, at BRP's option, repairing a corroded part, replacing such part or parts with new genuine or Evinrude® certified remanufactured parts, or refunding the purchase price of the Product. BRP reserves the right to improve or modify products from time to time without assuming an obligation to modify products previously manufactured.
  • Page 70 For all emission-related warranty claims, BRP is limiting the diagnosis and repair of emission-related parts to the authorized Evinrude dealers, unless for emergency repairs as required by item 2 of the following list. As a certifying manufacturer, BRP will not deny emission-related warranty claims based on any of the fol- lowing: Maintenance or other service BRP or BRP's authorized facilities performed.
  • Page 71 Components Covered The emission-related warranty covers all components whose failure would increase an engine's emis- sions of any regulated pollutant, including the following listed components: For exhaust emissions, emission-related components include any engine parts related to the following systems: – Air-induction system –...

  • Page 72: California Emission Control Warranty Statement

    California Emission Control Warranty Statement Your Evinrude E-TEC G2 outboard has a special environmental label required by the California Air Re- sources Board. The label has one, two, three, or four stars. A hangtag, provided with your outboard, de- scribes the meaning of the star rating system.
  • Page 73 Select emission control parts of your Evinrude E-TEC G2 outboard are warranted from the date of pur- chase by the first retail consumer or the date the product is first put to use, whichever occurs first, for a period of: 4 years, or for 250 hours of use, whichever occurs first.
  • Page 74 For any questions regarding your warranty rights and responsibilities or for the name and location of the nearest authorized BRP dealer, contact: BRP US Inc. / Marine Propulsion Systems, After Sales Support, P.O Box 597, Sturtevant, WI 53177, 1-262-884-5993 or visit www.evinrude.com.

  • Page 75: Readiness Test

    Readiness Test The Operator’s Readiness Test..1. Did you read this Guide from front cover to rear cover? 2. Are you ready to take responsibility for the safe operation of your boat and outboard? 3. Do you understand all the safety precautions and instructions contained in this Guide? 4.

  • Page 77: Frequently Asked Questions

    Really? • Yes! BRP knows you want to spend your time out on the water, not servicing your Evinrude E-TEC G2 outboard. There are no valves to adjust, belts to service, chains to replace, or oil to change. We do rec- ommend pre-launch inspections of your outboard at each use and at regular intervals.

  • Page 79: Change Of Address / Change Of Ownership

    Change of Address / Change of Ownership If your address has changed or if there has been a change of ownership, be sure to fill out and mail the form provided on this page. This notification is necessary for your own safety even after expiration of the original warranty, since BRP will be in a position to contact you if correction to your outboard is required.

  • Page 81: Confirmation Of Receipt

    Confirmation of Receipt Your Dealer Name: Address: Upon delivery of your new Evinrude outboard, complete and sign the form below. Your Dealer will take receipt of the form for their records. Receipt Name: Address: Owner of Model No: Serial No:...
  • Page 84 © 2015 Bombardier Recreational Products Inc. All rights reserved. ®, TM and the BRP logo are trademarks of Bombardier Recreational Products or its affiliates...

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