Table Of Contents - Honda BF135A Manual

INDEX
1. SPECIFICATIONS ........................................................ 1-1
1. SPECIFICATIONS .................................................. 1-1
2. DIMENSIONAL DRAWINGS.................................. 1-4
2. SERVICE INFORMATION ............................................ 2-1
1. THE IMPORTANCE OF PROPER SERVICING ...... 2-1
2. IMPORTANT SAFETY PRECAUTIONS ................ 2-1
3. SERVICE RULES .................................................... 2-2
4. SYMBOLS USED IN THIS MANUAL .................... 2-2
5. SERIAL NUMBER LOCATIONS ............................ 2-2
6. MAINTENANCE STANDARDS .............................. 2-3
7. TORQUE VALUES .................................................. 2-7
8. SPECIAL TOOLS .................................................. 2-10
9. TROUBLESHOOTING .......................................... 2-14
a. ENGINE····························································· 2-14
HARD STARTING ············································· 2-14
CYLINDER COMPRESSION TEST··················· 2-15
ENGINE DOES NOT RUN SMOOTHLY ·········· 2-16
b. IGNITION (POWER) SYSTEM ························· 2-20
ENGINE DOES NOT START ···························· 2-20
FUSE LOAD CHART········································· 2-21
FUSE BOX CONNECTION TABLE··················· 2-22
c. STARTER SYSTEM ·········································· 2-23
ENGINE DOES NOT START ·····························2-23
d. IGNITION SYSTEM ·········································· 2-25
ENGINE IS HARD TO START ·························· 2-25
e. FUEL SYSTEM ················································· 2-28
ENGINE IS HARD TO START ·························· 2-28
f. CHARGING SYSTEM ······································· 2-30
BATTERY UNDER CHARGED ·························· 2-30
ACG INDICATOR LINE INSPECTION ·············· 2-31
g. ALERT SYSTEM ··············································· 2-32
OIL ALERT SYSTEM ········································ 2-32
OVERHEAT ALERT SYSTEM ··························· 2-32
ALTERNATOR WARNING SYSTEM················ 2-32
FULL WATER (IN WATER SEPARATOR)
WARNING SYSTEM········································· 2-32
MIL WARNING SYSTEM ································· 2-32
WARNING SYSTEM········································· 2-32
WARNING BUZZER SOUNDS
CONTINUOUSLY·············································· 2-33
OIL PRESSURE INSPECTION·························· 2-35
INTERMITTENT PROLONGED SOUND OF
WARNING BUZZER KEEPS SOUNDING········ 2-37
INTERMITTENT SHORT SOUND OF
WARNING BUZZER KEEPS SOUNDING········ 2-38
h. SHIFT MECHANISM ········································ 2-39
i. POWER TRIM/TILT ASSEMBLY ······················ 2-40
POWER TRIM/TILT ASSEMBLY DOES
NOT MOVE ························································2-40
POWER TRIM/TILT ASSEMBLY DOES
NOT HOLD························································ 2-41
POWER TRIM/TILT MOTOR DOES
NOT MOVE······················································· 2-42
POWER TRIM/TILT ASSEMBLY QUICK
REFERENCE CHART········································· 2-43
CHECK POINT ·················································· 2-44
10. CABLE/HARNESS ROUTING .............................. 2-45
11. TUBE ROUTING .................................................. 2-66
12. LUBRICATION ...................................................... 2-77
3. MAINTENANCE ............................................................ 3-1
1. MAINTENANCE SCHEDULE ................................ 3-1
2. ENGINE OIL............................................................ 3-2
3. OIL FILTER .............................................................. 3-3
4. GEAR CASE OIL .................................................... 3-4
5. SPARK PLUGS ...................................................... 3-6
6. VALVE CLEARANCE .............................................. 3-9
7. FUEL STRAINER (LOW PRESSURE SIDE) ........ 3-15
8. FUEL STRAINER (HIGH PRESSURE SIDE) ........ 3-18
9. WATER SEPARATOR with WATER LEVEL
SENSOR .............................................................. 3-19
10. IDLING .................................................................. 3-22
11. SHIFT CONTROL CABLE .................................... 3-24
12. THROTTLE CONTROL CABLE/
THROTTLE LINK .................................................. 3-26
13. REMOTE CONTROL LEVER FRICTION .............. 3-28
14. ALTERNATOR BELT ............................................ 3-28
4. ENGINE COVER/COVER LOCK .................................. 4-1
1. ENGINE COVER .................................................... 4-2
2. FRONT SEPARATE COVER.................................... 4-7
3. L./R. ENGINE UNDER COVERS ............................ 4-9
4. UNDER COVER FRONT BRACKET/
L./R. SIDE COVER BRACKETS ............................ 4-20
5. PROGRAMMED-FUEL INJECTION ............................ 5-1
1. SERVICE PRECAUTIONS ...................................... 5-2
2. CIRCUIT DIAGRAM................................................ 5-3
3. VACUUM CONNECTIONS .................................... 5-5
4. PARTS LOCATION/
ECM TERMINAL LAYOUT .................................... 5-6
5. TROUBLESHOOTING .......................................... 5-11
6. TROUBLESHOOTING WITH
HDS TESTER ........................................................ 5-13
a. TROUBLESHOOTING GUIDE BY DTC············ 5-15
b. TROUBLESHOOTING ······································ 5-18
MIL DOES NOT COME ON······························ 5-18
MIL COMES ON BUT DTC CODE DOES NOT
APPEAR ···························································· 5-21
ALERT SYSTEM INITIAL OPERATION IS
FAULTY ····························································· 5-23
NEUTRAL SWITCH MALFUNCTION ·············· 5-26
TACHOMETER MALFUNCTION ······················ 5-27
ECM TROUBLESHOOTING ····························· 5-28
MAP SENSOR TROUBLESHOOTING ············· 5-28
CKP SENSOR TROUBLESHOOTING ·············· 5-30
ECT SENSOR 1 TROUBLESHOOTING ··········· 5-33
TP SENSOR TROUBLESHOOTING················· 5-34
CMP SENSOR TROUBLESHOOTING ············· 5-36
IAT SENSOR TROUBLESHOOTING················ 5-38
BARO SENSOR TROUBLESHOOTING ··········· 5-39
IAC VALVE TROUBLESHOOTING ··················· 5-41
VTEC SOLENOID VALVE
TROUBLESHOOTING ······································ 5-42
KNOCK SENSOR TROUBLESHOOTING ········ 5-43
A/F SENSOR HEATER TROUBLE-
SHOOTING ······················································· 5-44
A/F SENSOR TROUBLESHOOTING················ 5-49
ECT SENSOR 2 TROUBLESHOOTING ··········· 5-51
ECT SENSOR 3 TROUBLESHOOTING ··········· 5-52