Honda Marine BF150A Outboard Motor Manuals

Manuals and User Guides for Honda Marine BF150A Outboard Motor. We have 6 Honda Marine BF150A Outboard Motor manuals available for free PDF download: Manual, Owner's Manual, Troubleshooting Manual

Honda Marine BF150A Manual (692 pages)

Brand: Honda | Category: Outboard Motor | Size: 23 MB

Table of Contents
2
Specifications

6
- Dimensional Drawings
  9
Service Information

11
- The Importance of Proper Servicing
  11
- Important Safety Precautions
  11
- Service Rules
  12
- Symbols Used in this Manual
  12
- Serial Number Locations
  12
- Maintenance Standards
  13
- Torque Values
  17
- Special Tools
  20
- Troubleshooting
  24
  - Engine
    24
    
    Hard Starting
    24
    
    Cylinder Compression Test
    25
    
    Engine Does Not Run Smoothly
    26
    
    Engine Does Not Start
    30
    
    Ignition (Power) System
    30
    
    Fuse Load Chart
    31
    
    Fuse Box Connection Table
    32
    
    Engine Does Not Start
    33
    
    Engine Is Hard to Start
    35
    
    Ignition System
    35
    
    Engine Is Hard to Start
    38
    
    Fuel System
    38
    
    Battery under Charged
    40
    
    Charging System
    40
    
    Alert System
    42
    
    Alternator Warning System
    42
    
    Full Water (in Water Separator)
    42
    
    Mil Warning System
    42
    
    Oil Alert System
    42
    
    Overheat Alert System
    42
    
    Warning System
    42
    
    Continuously
    43
    
    Oil Pressure Inspection
    45
    
    Intermittent Prolonged Sound of Warning Buzzer Keeps Sounding
    47
    
    Intermittent Short Sound of Warning Buzzer Keeps Sounding
    48
    
    Shift Mechanism
    49
    
    Not Move
    50
    
    Power Trim/Tilt Assembly
    50
    
    Power Trim/Tilt Assembly Quick
    50
    
    Power Trim/Tilt Motor Does
    50
    
    Reference Chart
    50
    
    Check Point
    53
- Cable/Harness Routing
  55
- Tube Routing
  76
- Lubrication
  87
Maintenance

90
- Maintenance Schedule
  90
- Engine Oil
  91
- Oil Filter
  92
- Gear Case Oil
  93
- Spark Plugs
  95
- Valve Clearance
  98
- Fuel Strainer (Low Pressure Side)
  104
- Fuel Strainer (High Pressure Side)
  107
- WATER SEPARATOR with WATER LEVEL SENSOR
  108
- Idling
  111
- Shift Control Cable
  113
- Throttle Control Cable/ Throttle Link
  115
- Remote Control Lever Friction
  117
- Alternator Belt
  117
Engine Cover/Cover Lock

120
- Engine Cover
  121
- Front Separate Cover
  126
- L./R. Engine under Covers
  128
  - Under Cover Front Bracket/ L./R. Side Cover Brackets
    139
Programmed-Fuel Injection

154
- Service Precautions
  155
- Circuit Diagram
  156
- Vacuum Connections
  158
- Parts Location/Ecm Terminal Layout
  159
- Troubleshooting
  164
- Troubleshooting with Hds Tester
  166
  - Troubleshooting Guide by Dtc
    168
  - Troubleshooting
    171
    
    Mil Does Not Come on
    171
    
    Appear
    174
    
    Mil Comes on but Dtc Code Does Not
    174
    
    Alert System Initial Operation Is
    176
    
    Faulty
    176
    
    Neutral Switch Malfunction
    179
    
    Tachometer Malfunction
    180
    
    Ecm Troubleshooting
    181
    
    Map Sensor Troubleshooting
    181
    
    Ckp Sensor Troubleshooting
    183
    
    Ect Sensor 1 Troubleshooting
    186
    
    Tp Sensor Troubleshooting
    187
    
    Cmp Sensor Troubleshooting
    189
    
    Iat Sensor Troubleshooting
    191
    
    Baro Sensor Troubleshooting
    192
    
    Iac Valve Troubleshooting
    194
    
    Troubleshooting
    195
    
    Vtec Solenoid Valve
    195
    
    Knock Sensor Troubleshooting
    196
    
    Shooting
    197
    
    A/F Sensor Troubleshooting
    202
    
    Ect Sensor 2 Troubleshooting
    204
    
    Ect Sensor 3 Troubleshooting
    205
    
    Eop Switch (High Pressure Side)
    207
    
    Troubleshooting
    207
    
    Ect Sensor 4 Troubleshooting
    208
- Troubleshooting Without Hds Tester
  210
  - Troubleshooting Guide
    212
  - Troubleshooting
    214
    
    Mil Does Not Come on
    214
    
    Faulty
    215
    
    Neutral Switch Malfunction
    223
    
    Tachometer Malfunction
    223
    
    Map Sensor Troubleshooting
    224
    
    Ckp Sensor Troubleshooting
    225
    
    Ect Sensor 1 Troubleshooting
    227
    
    Tp Sensor Troubleshooting
    228
    
    Cmp Sensor Troubleshooting
    230
    
    Iat Sensor Troubleshooting
    231
    
    Baro Sensor Troubleshooting
    233
    
    Iac Valve Troubleshooting
    234
    
    Shooting
    235
    
    Vtec Solenoid Valve Trouble
    235
    
    Knock Sensor Troubleshooting
    236
    
    Ect Sensor 2 Troubleshooting
    237
    
    Ect Sensor 3 Troubleshooting
    239
    
    Eop Switch (High Pressure Side)
    240
    
    Troubleshooting
    240
    
    Ect Sensor 4 Troubleshooting
    242
    
    A/F Sensor Heater Trouble
    243
    
    Shooting
    243
    
    A/F Sensor Troubleshooting
    245
- Idle Control System
  246
  - Troubleshooting
    246
  - Idle Adjusting Screw
    246
  - Adjustment
    247
  - Throttle Body Inspection
    248
  - Cleaning
    248
  - Iac Valve Replacement
    248
- Fuel Supply System
  249
  - Troubleshooting
    249
  - Pgm-Fi Main Relay Harness
    250
  - Inspection
    250
  - Injector Harness Inspection
    253
  - How to Relieve Fuel Pressure
    255
  - Fuel Pressure Measurement
    255
  - Fuel Line Inspection
    257
  - Fuel Injector Inspection
    258
  - Pressure Regulator Inspection
    259
  - Fuel Pump (High Pressure Side)
    260
  - Inspection
    260
- Iab (Intake Air Bypass) Control
  262
  - System
    262
    
    Iab Control Valve Inspection
    262
    
    Shutter Valve Diaphragm
    262
    
    Inspection
    263
- Vapor Separator/Fuel Pump (High Pressure Side)
  264
Alternator

312
- Silencer Duct
  313
- Alternator
  316
Engine Removal/Installation

336
- Removal
  337
- Installation
  341
Thermostat/Relief Valve/Flush Valve

344
- Thermostat
  345
- Water Relief Tube/Relief Valve
  348
- Flush Valve
  353
Crankshaft Pulley/Cam Chain

355
- Disassembly
  356
- Assembly
  363
Cylinder Head/Valves

374
- Cylinder Head Cover Removal
  375
- Cylinder Head Cover Disassembly
  377
- Camshaft/Rocker Arm Disassembly
  378
- Camshaft/Rocker Arm Inspection
  386
- Cylinder Head Assembly Removal
  392
- Cylinder Head Assembly Disassembly
  393
- Cylinder Head Assembly Inspection
  396
- Valve Guide Replacement
  399
- Valve Seat Reconditioning
  401
- Cylinder Head Assembly Assembly
  403
- Cylinder Head Assembly Installation
  405
- Camshaft/Rocker Arm Assembly
  407
- Cylinder Head Cover Assembly
  411
- Cylinder Head Cover Installation
  413
Oil Pump/Flywheel

416
- Eop Switch/Oil Filter Flange
  417
- Oil Pump
  421
Crankcase/Balancer

430
Cylinder Block/Crankshaft/Pistons

442
- Disassembly
  443
- Inspection
  449
- Bearing Selection
  456
- Assembly
  460
Propeller/Gear Case/Extension Case/Oil Case

468
- Propeller
  469
- Gear Case Assembly [*1]
  470
- Water Pump/Shift Rod [*1]
  474
- Propeller Shaft Holder Assembly [*1]
  484
- Propeller Shaft/Propeller Shaft Holder [*1]
  485
- Vertical Shaft/Bevel Gear [*1]
  494
- Shim Selection [*1]
  502
- Shim Position [*1]
  507
- Backlash Adjustment [*1]
  508
- Gear Case Assembly [*2]
  509
- Water Pump/Shift Rod [*2]
  513
- Propeller Shaft Holder Assembly [*2]
  523
- Propeller Shaft/Propeller Shaft Holder [*2]
  524
- Vertical Shaft/Bevel Gear [*2]
  535
- Shim Selection [*2]
  544
- Shim Position [*2]
  551
- Backlash Adjustment [*2]
  552
- Anode Metal/Water Screen
  555
- Extension Case/Lower Rubber Mount
  561
- Oil Case
  563
Mounting Case/Stern Bracket/Swivel Case/Power Trim/Tilt Assembly

564
- Mounting Case
  565
- Stern Bracket/Swivel Case Removal/Installation
  573
- Stern Bracket/Swivel Case/ Power Trim/Tilt Assembly
  577
- Power Trim/Tilt Assembly
  599
- Air Bleeding
  611
- Blow Pressure Inspection
  613
- Power Tilt Motor Assembly
  616
Steering Rod/Remote Control Box

622
- Steering Rod
  622
- Remote Control Box (Optional Part)
  623
- Control Panel (Optional Part)
  628
- Inspection
  630
Cables/Shift Link Bracket/Shift Arm/Neutral Switch

632
- Remote Control Cable/Grommet
  633
- Shift Link Bracket/Neutral Switch
  642
- Seal Holder
  651
Electrical Equipment

655
- Starter Motor
  655
- Starter Cable
  669
- Ecm/Pgm-Fi Main Relay/Fuse Box
  673
- Power Tilt Relay/Connector Bracket a
  681
Operation

685
- Dohc (Swing Arm Type) + Vtec
  685
- Chain Drive Cam Drive System
  686
- Independent Cylinder Head/Cylinder Block Cooling System
  687
- Air/Fuel Ratio O
  688
- Feedback Control by A/F Sensor
  688

Honda Marine BF150A Owner's Manual (135 pages)

Brand: Honda | Category: Outboard Motor | Size: 4 MB

Table of Contents
5
Outboard Motor Safety
9
- Important Safety Information
  9
- Safety Label Location
  11
Controls and Features
14
Top-Mount Type Ignition Switch
26
Common Controls
30
- Power Trim/Tilt Switch
  30
- Power Tilt Switch
  31
- Manual Relief Valve
  31
- Tilt Lock Lever
  31
- TRL (Trolling) Control Switch (Optional Equipment)
  32
- Engine Cover Latch
  32
- Trim Tab
  32
Instruments
33
- Trim Meter (Optional Equipment)
  33
- Tachometer (Optional Equipment)
  33
- Digital Tachometer (Optional Equipment)
  33
- Digital Speedometer (Optional Equipment)
  34
- NMEA Interface Coupler
  34
- Indicators
  35
  - Alternator (ACG) Indicator
    35
  - Malfunction Indicator
    35
  - Oil Pressure Indicator
    36
  - Overheat Indicator
    36
  - Cooling System Indicator
    37
- Other Features
  37
  - Water Separator Buzzer
    37
  - Rev Limiter
    38
  - Anodes
    38
  - Fuel Priming Bulb
    38
Before Operation
39
- Are You Ready to Get Underway
  39
- Is Your Outboard Motor Ready to Go
  39
Operation
41
- Safe Operating Precautions
  41
- Break-In Procedure
  41
- Fuel Priming
  42
- Infrequent or Occasional Use
  42
- Starting the Engine
  43
  - Side-Mount Type
    43
  - Panel-Mount Type
    46
  - Top-Mount Type
    48
- Stopping the Engine
  51
  - Emergency Engine Stopping
    51
  - Normal Engine Stopping
    52
- Gearshift and Throttle Operation
  53
- Steering
  54
- Cruising
  55
  - Trolling Speed Control
    57
- Trim Tab
  58
- Shallow Water Operation
  58
- Mooring, Beaching, Launching
  59
Servicing Your Outboard Motor
61
The Importance of Maintenance
61
Maintenance Safety
62
TOOL KIT and OWNER'S MANUAL
63
Spare Emergency Stop Switch Clip
63
- (Optional Equipment)
  63
Maintenance Schedule
64
Trim Tab Adjustment
66
Manual Relief Valve
67
Engine Cover Removal and Installation
67
Engine Oil Level Check
68
Engine Oil Change
68
Oil Filter Change
70
Engine Oil Recommendations
71
Lubrication Points
72
- Spark Plug Service
  74
- Refueling
  77
- Fuel Recommendations
  78
- Fuel Filter Inspection and Replacement
  79
- Water Separator Inspection and Service
  82
- Anode Replacement
  84
- Propeller Replacement
  84
Cleaning and Flushing
86
Storage
88
- Fuel
  88
- Engine Oil
  90
- Hoisting the Outboard Motor
  91
- Storage Precautions
  91
- Removal from Storage
  92
Transporting
93
- With Outboard Motor Installed on Boat
  93
- With Outboard Motor Removed from Boat
  93
Taking Care of Unexpected Problems
94
- Electric Starter will Not Operate
  94
- Engine will Not Start
  95
- Hard Starting or Stalls after Starting
  97
- Engine Overheats
  98
- Fuses
  99
  - Electric Starter will Not Operate
    99
  - Battery will Not Charge
    99
  - Fuse Replacement
    99
- Oil Pressure Indicator Goes off and Engine Speed Is Limited
  101
- Overheat Indicator Comes on and Engine Speed Is Limited
  102
- Water Separator Buzzer Sounds
  104
- Water Separator Indicator
  104
- Submerged Outboard Motor
  104
Technical Information
106
- Serial Number Locations
  106
- Battery
  107
- Emission Control System Information
  107
- Star Label
  110
- Specifications
  112
Consumer Information
115
- Honda Publications
  115
- Customer Service Information
  115
- Warranty Statements
  118
- Distributor's Limited Warranty
  118
- Emission Control System Warranty
  123
- Distributor's Warranty
  127
Index
130

Honda Marine BF150A Owner's Manual (131 pages)

Brand: Honda | Category: Outboard Motor | Size: 4 MB

Table of Contents
5
Outboard Motor Safety
9
- Important Safety Information
  9
  - Safety Label Location
    11
Controls and Features
14
Top-Mount Type Ignition Switch
26
Common Controls
30
- Power Trim/Tilt Switch
  30
- Power Tilt Switch
  31
- Manual Relief Valve
  31
- Tilt Lock Lever
  31
- TRL (Trolling) Control Switch (Optional Equipment)
  32
- Engine Cover Latch
  32
- Trim Tab
  32
Instruments
33
Indicators
35
- Alternator (ACG) Indicator
  35
- Malfunction Indicator
  35
- Oil Pressure Indicator
  36
- Overheat Indicator
  36
- Cooling System Indicator
  37
Other Features
37
- Water Separator Buzzer
  37
- Rev Limiter
  38
- Anodes
  38
- Fuel Priming Bulb
  38
Before Operation
39
Are You Ready to Get Underway
39
Is Your Outboard Motor Ready to Go
39
Operation
41
- Safe Operating Precautions
  41
- Break-In Procedure
  41
- Fuel Priming
  42
- Starting the Engine
  43
  - Side-Mount Type
    43
  - Panel-Mount Type
    46
  - Top-Mount Type
    48
- Stopping the Engine
  51
  - Emergency Engine Stopping
    51
  - Normal Engine Stopping
    52
- Gearshift and Throttle Operation
  53
- Steering
  54
- Cruising
  55
  - Trolling Speed Control
    57
- Trim Tab
  58
- Shallow Water Operation
  58
- Mooring, Beaching, Launching
  59
Servicing Your Outboard Motor
61
The Importance of Maintenance
61
Maintenance Safety
62
TOOL KIT and OWNER'S MANUAL
63
- (Optional Equipment)
  63
- Spare Emergency Stop Switch Clip
  63
Maintenance Schedule
64
Trim Tab Adjustment
66
Manual Relief Valve
67
Engine Cover Removal and Installation
67
Engine Oil Level Check
68
Engine Oil Change
68
Oil Filter Change
70
Engine Oil Recommendations
71
Lubrication Points
72
- Spark Plug Service
  74
- Refueling
  77
- Fuel Recommendations
  78
- Fuel Filter Inspection and Replacement
  79
- Water Separator Inspection and Service
  82
- Anode Replacement
  84
- Propeller Replacement
  84
- Installation
  85
Storage
86
- Storage Preparation
  86
  - Cleaning and Flushing
    86
  - Fuel
    87
  - Engine Oil
    89
- Hoisting the Outboard Motor
  90
- Storage Precautions
  90
- Removal from Storage
  91
Transporting
92
With Outboard Motor Installed on Boat
92
With Outboard Motor Removed from Boat
92
Taking Care of Unexpected Problems
93
Electric Starter will Not Operate
93
Engine will Not Start
94
Hard Starting or Stalls after Starting
96
Engine Overheats
97
Fuses
98
- Electric Starter will Not Operate
  98
- Battery will Not Charge
  98
- Fuse Replacement
  98
Oil Pressure Indicator Goes off and Engine Speed Is Limited
100
Overheat Indicator Comes on and Engine Speed Is Limited
101
Water Separator Buzzer Sounds
103
Water Separator Indicator
103
Submerged Outboard Motor
103
Technical and Consumer Information
105
Technical Information
105
- Serial Number Locations
  105
- Battery
  106
- Emission Control System Information
  106
- Star Label
  109
- Specifications
  111
Consumer Information
113
- Honda Publications
  113
- Customer Service Information
  113
- Warranty Statements
  116
- Distributor's Limited Warranty
  116
- Emission Control System Warranty
  121
- Distributor's Warranty
  125
Index
128

Honda Marine BF150A Owner's Manual (118 pages)

Honda Power Equipment Outboard Motor Owner's Manual

Brand: Honda | Category: Outboard Motor | Size: 4 MB

A few Words about Safety
4
Table of Contents
5
Operator Responsibility
9
Outboard Motor Safety
9
Important Safety Information
9
Carbon Monoxide Hazard
10
Safety Label Locations
11
Controls and Features
12
Control and Feature Identification Codes
12
Component and Control Locations
13
- Controls
  17
Side-Mount Type Ignition Switch
17
Panel-Mount Type Ignition Switch
20
Top-Mount Type Ignition Switch
24
- Switch Clip and Emergency Stop Switch
  24
  - Fast Idle Button
    25
- Gearshift/Throttle Control Lever
  25
Common Controls
27
- Power Trim/Tilt Switch
  27
- Power Tilt Switch
  28
- Manual Relief Valve
  28
- Tilt Lock Lever
  28
- Engine Cover Latch
  29
- Trim Tab
  29
Instruments
29
Indicators
31
Other Features
33
- Water Separator Buzzer
  33
- Overrev Limiter
  33
- Anodes
  34
- Fuel Priming Bulb
  34
Before Operation
35
Are You Ready to Get under Way
35
Is Your Outboard Motor Ready to Go
35
- Safety Inspection
  36
- Maintenance Inspection
  36
Operation
37
- Safe Operating Precautions
  37
- Break-In Procedure
  37
- Fuel Priming
  38
- Starting the Engine
  39
  - Side-Mount Type
    39
  - Ignition Switch Key
    40
  - Panel-Mount Type
    42
  - Top-Mount Type
    44
- Stopping the Engine
  46
  - Emergency Engine Stopping
    46
  - Normal Engine Stopping
    47
- Gearshift and Throttle Operation
  48
  - Side-Mount Type
    48
  - Panel-Mount Type
    49
  - Top-Mount Type
    49
- Steering
  50
- Cruising
  51
- Shallow Water Operation
  53
- Mooring, Beaching, Launching
  53
- Stern Bracket
  54
Servicing Your Outboard Motor
55
The Importance of Maintenance
55
Maintenance Safety
56
TOOL KIT and OWNER'S MANUAL
57
Spare Emergency Stop Switch Clip
57
- (Optional Equipment)
  57
Maintenance Schedule
58
Trim Tab Adjustment
60
Manual Relief Valve
61
Engine Cover Removal and Installation
61
Engine Oil Level Check
62
Engine Oil Change
62
Oil Filter Change
64
Engine Oil Recommendations
65
Lubrication Points
66
- Spark Plug Service
  68
  - Ignition Coil
    69
  - Wire Connector
    69
  - Under Cover
    71
- Refueling
  71
- Fuel Recommendations
  72
- Fuel Filter Inspection and Replacement
  73
- Fuel Filter
  75
- Water Separator Inspection and Service
  76
- Anode Replacement
  78
- Propeller Replacement
  79
- Installation
  79
Storage
80
- Storage Preparation
  80
  - Cleaning and Flushing
    80
    
    Water Hose
    81
    
    Exhaust Port
    81
  - Fuel
    82
    
    Drain Hose
    82
    
    Vapor Separator
    82
  - Engine Oil
    83
- Hoisting the Outboard Motor
  84
- Storage Precautions
  84
- Removal from Storage
  85
Transporting
86
With Outboard Motor Installed on Boat
86
With Outboard Motor Removed from Boat
86
Taking Care of Unexpected Problems
87
- Fuses
  92
  - Electric Starter will Not Operate
    92
  - Battery will Not Charge
    92
  - Fuse Replacement
    92
Oil Pressure Indicator Goes off and Engine Speed Is Limited
94
Digital Tachometer
95
Overheat Indicator Comes on and Engine Speed Is Limited
95
Water Separator Buzzer Sounds
97
Water Separator Indicator
97
- Submerged Motor
  97
  - Engine Serial Number
    99
  - Product Identification Number
    99
- Oxygenated Fuels
  100
- Battery
  101
- Minimum Requirements
  101
- Emission Control System Information
  102
- Maintenance
  103
- Star Label
  104
- Three Stars Ultra Low Emission
  105
- Specifications
  106
Technical and Consumer Information
99
Technical Information
99
- Serial Number Locations
  99
Consumer Information
109
- Honda Publications
  109
- Customer Service Information
  109
Index
110

Honda Marine BF150A Owner's Manual (126 pages)

Brand: Honda | Category: Outboard Motor | Size: 4 MB

Honda Marine BF150A Troubleshooting Manual (18 pages)

Brand: Honda | Category: Outboard Motor | Size: 1 MB

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Honda Marine BF150A Manual (692 pages)

Table of Contents

Specifications

Service Information

Maintenance

Engine Cover/Cover Lock

Programmed-Fuel Injection

Alternator

Engine Removal/Installation

Thermostat/Relief Valve/Flush Valve

Crankshaft Pulley/Cam Chain

Cylinder Head/Valves

Oil Pump/Flywheel

Crankcase/Balancer

Cylinder Block/Crankshaft/Pistons

Propeller/Gear Case/Extension Case/Oil Case

Mounting Case/Stern Bracket/Swivel Case/Power Trim/Tilt Assembly

Steering Rod/Remote Control Box

Cables/Shift Link Bracket/Shift Arm/Neutral Switch

Electrical Equipment

Operation

Honda Marine BF150A Owner's Manual (135 pages)

Table of Contents

Honda Marine BF150A Owner's Manual (131 pages)

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Honda Marine BF150A Owner's Manual (118 pages)

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