Creep To Floor - Start Optimization; Creep To Floor - Travel Optimization - Emerson E300 Series Design Manual

Advanced elevator drive / dedicated elevator variable speed ac drive for induction and permanent magnet motors
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10.4

Creep to floor - Start optimization

The start ride comfort of the Elevator can be optimized through either the profile settings or by adjustment of the drives control loop gains. The start
profile should firstly be set-up, optimized (Run jerk 1, and Acceleration rate) prior to adjustment of the drives control loop gains which include the Start
lock position gain plus speed and current control loop gains.
10.4.1
Profile settings
Optimization of the start profile is carried out adjusting the start S ramp (Run jerk 1) and the acceleration rate.
Table 10-2 Start profile optimization parameters
Parameter
Run Jerk 1 (G13)
Acceleration Rate (G11)
10.4.2
Control loop gains
During the start there is a start lock position control loop gain active during the brake control for optimization. Also during start there are both start
speed and current control loop gains and a start current loop filter. The position feedback filter available is active during the complete travel and if
required this should be adjusted to suit the start, travel and stop.
Table 10-3 Start control loop gains
Parameter
Motor Torque Ramp Time (D02)
Start Lock P Gain Speed Clamp (I21)
Start Speed Loop P Gain (I01)
Start Speed Loop I Gain (I02)
Start Current Loop P Gain (I03)
Start Current Loop I Gain (I04)
Start Current Loop Filter (I05)
Drive Encoder Feedback Filter (C09)
10.5

Creep to floor - Travel optimization

The ride comfort of the Elevator can be optimized through either the profile settings or by adjustment of the drives control loop gains. The travel profile
should firstly be set-up, optimized (Run jerk 2, Operating speed V2 to V4) prior to adjustment of the drives speed and current control loop gains.
10.5.1
Profile settings
Optimization of the travel is carried out adjusting the end of acceleration S ramp (Run jerk 2) and the operating speeds V2 through to V4.
Table 10-4 Travel profile optimization parameters
Parameter
Run Jerk 2 (G14)
V2 Speed Reference (G02)
V3 Speed Reference (G03)
V4 Speed Reference (G04)
10.5.2
Control loop gains
During the travel, there are both Run speed and current control loop gains available along with a current loop filter. The position feedback filter
available is active during the complete travel and if required this should be adjusted to suit the start, travel and stop.
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The start S ramp can be increased if the Elevator starts with a jerk resulting in a slower more controlled start. If the
Elevator starts slowly and swings the start S ramp should be decreased resulting in an increased acceleration at
start.
Recommended = application specific
The acceleration rate is set-up for the profile to reach a given acceleration for the rated speed with good ride
quality. This can be optimized to achieve higher levels of ride quality.
Recommended = application specific
Time to ramp torque up on the motor against the mechanical brake, increase to overcome any acoustic
noise.
The start lock position control loop P gain can be optimized if used following set-up of the speed and current
loop gains. Higher values of P gain will correct for any position error during brake release. Excessive values
will result in both instability while holding zero speed and acoustic noise.
Recommended = 10 to 100
Start speed loop gains are optimized to hold zero speed during brake release (I gain) and to provide smooth
control during the start P gain). Both gains can be limited where noise is present on the position feedback, in
this case the encoder feedback or current loop filter may be required.
Recommended P) = 800 to 2500
Recommended I) = 1000 to 3000
High values of current loop P gain (> 150 % of autotune value) can result in motor acoustic noise. Low
values of current control loop gains (< 50 % of autotune value) will result in oscillations and poor ride quality.
Recommended = Autotune values
Used to over come motor acoustic noise and instability due to system induced noise as a result of un-
shielded cables or poor shield and ground terminations.
Recommended = 1.0 to 4.0 ms
Used to over come motor acoustic noise and instability due to system induced noise as a result of un-
shielded cables or poor shield and ground terminations.
Recommended = 1 to 2 ms
If the ride comfort is hard at the end of acceleration when reaching constant speed increase the S ramp which will
result in a softer transition to the operating speed. If the ride comfort is soft decrease the S ramp which will provide a
stiffer transition through to the operating speed. Recommended = application specific
The operating speeds can be adjusted where the Elevator system is not reaching its required contract speed. The
selected operating speed can be seen in Reference Parameter Selected (J09). Recommended = application specific
Advanced
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CT MODBUS RTU Technical Data
E300 Design Guide
Issue Number: 1

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