Related Manuals for Emerson Copeland EVM Series
Summary of Contents for Emerson Copeland EVM Series
- Page 1 Copeland Commercial HVACR ™ Variable Frequency Drive – EVM Series Installation Manual...
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Page 2: Table Of Contents
Installation in corner-grounded network ......................25 Verifying Rotation ............................ 25 Step 3- Control Board Layout ..........................26 I/O Terminal Connections........................28 Step 4- Drive Startup and Setup ......................... 29 Main Menu Navigation ..........................29 Startup Wizard ............................... 30 Scan for more information or visit Climate.Emerson.com/CopelandVariableFrequencyDrives... -
Page 3: Safety Precautions
Safety Precautions ELECTRICAL SHOCK HAZARD WARNING Disconnect and lock out power before servicing. Discharge all capacitors before servicing. Use compressor with grounded system only. Molded electrical plug must be used when required. Refer to original equipment wiring diagrams. Electrical connections must be made by qualified electrical personnel. Failure to follow these warnings could result in serious personal injury. -
Page 4: Step 1- Copeland Evm Drive Overview
Use QR code on table of contents page to If the delivery does not correspond to your reach our EVH AE bulletin for supporting order, please contact your Emerson electrical information that is not included in this representative. manual. -
Page 5: Rating Label
Rating Label/Carton Label Keypad Button Overview... -
Page 6: Nomenclature
Nomenclature: Output Amps(single phase) Output Amps(three phase) 100-120V 200-240V 380-480V 200-240V 2D5=2.5A 2D5=2.5A 2D2=2.2A 2D5=2.5A 4D8=4.8A 4D8=4.8A 4D3=4.3A 4D8=4.8A 6D9=6.9A 7D8=7.8A 5D6=5.6A 7D8=7.8A 7D8=7.8A 011=11A 7D6=7.6A 011=11A 017=17A 012=12A 017=17A 025=25A 016=16A 025=25A 023=23A 032=32A Platform: Input Voltage 031=31A 048=48A Option Spot Onboard Comms M:Multi-Purpose... -
Page 7: Step 2- Copeland Evm Drive Installation
Step 2 — Copeland EVM Drive Installation Dimensions and Weights Approximate mounting dimensions in inches (mm) Approximate dimensions in inches (mm) Frame Weight size lb (kg) Ø 7.09 5.98 5.51 2.83 2.26 2.26 0.20 (1.2) (180 (152) (140) (72) (57.5) (57.5) (5.2) 7.09 8.66 8.15 4.29... -
Page 8: Mounting
For EVM Drives utilizing an option card, allow 2.76in. (70mm) for dimension A for the option card enclosure. The below guidelines apply unless testing has been completed to validate a design outside of these recommendations. This work must be done in collaboration with Emerson Application Engineering. Table 2. Approximate Space Requirements in inches (mm) Mounting clearance... -
Page 9: Fr1 Mounting Instructions
FR1 Mounting Instructions Step 1: Lift the drive out from the carton and remove the packaging. The magnetic cores and cable ties are only included in EMI version drive. Step 3: (EMI version only) Input wiring: 1P FR1 EMI version: Run the input wires (two line •... -
Page 10: Fr2 Mounting Instructions
FR2 Mounting Instructions Step 1: Lift the drive out from the carton and remove the packaging. The magnetic cores and cable ties are only included in EMI version drive. Step 3: (EMI version only) Input wiring: 1P FR2 EMI version: Run the input wires (two line wires •... -
Page 11: Fr3 Mounting Instructions
FR3 Mounting Instructions Step 1: Lift the drive out from the carton and remove the packaging. The magnetic cores and cable ties are only included in EMI version drive. Step 3: (EMI Version Only) Input wiring: 1P FR3 EMI version: Run the input wires (two line •... -
Page 12: Fr4 Mounting Instructions
FR4 Mounting Instructions Step 3: (EMI version only) Input wiring: Step 1: 3P 230/480 V FR4 EMI version: Run the input wires (three Lift the drive out from the carton and remove the line wires + one grounding wire) through the input packaging. -
Page 13: Mounting And Wiring Option Cards
Step 2: Mounting Instruction for Option Cards Remove the option card port label and four snap Step 1: covers from the drive. For enclosed type: Remove the front cover (1) from the NEMA 1 kit then remove the terminal cover (2) from the drive. For open type: Only remove the terminal cover. - Page 14 Step 4: Step 5: Clamp the cable with the optional card port. Mount For enclosed type: the option card to the drive by inserting the four snaps into the slots on drive. Install the terminal cover (1) to the drive then install the front cover (2) to the NEMA 1-kit.
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Page 15: Ground Wiring
Ground Wiring Warning! Connect only in voltage-free state! Input power and motor cable stripping lengths Table 3. Stripping Lengths Power Wiring in Inches (mm) Motor Wiring in Inches (mm) Size 0.39 2.76 2.76 0.39 2.76 0.39 2.76 (10) (70) (10) (70) (10) (70) -
Page 16: Circuit Breakers
Power Connection Tightening Torque Frame Power wire Ground wire Control wire Size in-lb (Nm) in-lb (Nm) in-lb (Nm) 4.4 (0.5) 7.1 (0.8) 1.73 (0.2) 10.5 (1.2) 7.1 (0.8) 1.73 (0.2) 10.5 (1.2) 14.2 (1.6) 1.73 (0.2) 33 (3.73) 14.2 (1.6) 1.73 (0.2) Notes: Strip the motor and power cables as shown above. -
Page 17: Cable And Fuse Guidelines
Cable and Fuse Guidelines UL Cable Fuse Sizes Output rating Input rating UL application Recom- mended Recom- inverse- mended time miniature molded- Recom inverse- case mended time circuit fuse molded- breaker Term- (Class case (max wire inal J, T, CF circuit Recom- rating) - Page 18 UL Cable Fuse Sizes (continued) Input rating UL application Output rating Recom- mended Recom- inverse- mended time miniature molded- Recom inverse- case mended time circuit fuse molded- Term- breaker (Class case wire inal (max J, T, CF circuit size size Term- Recom- rating)
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Page 19: Iec Guidelines
IEC Cable Fuse Sizes Output rating Input rating IEC application Recom- mended circuit Recom- breaker mended (max miniature Recom- rating) Term- Recom circuit mended cable inal mended breaker Type E kAIC size size Term- fuse (max (open line cable line inal (max rating) - Page 20 IEC Cable Fuse Sizes (continued) Output rating Input rating IEC application Recom- mended circuit Recom- breaker mended (max miniature Recom- rating) Term- Recom circuit mended cable inal mended breaker Type E kAIC size size Term- fuse (max (open line cable line inal (max...
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Page 21: Panel Mounting
Drive to Motor Connection Panel Mount EMC-Compliant setup – 230Vac, 460/480 Vac, 600 Vac... -
Page 22: Cable Routing
Checking the cable and motor insulation Cable routing 1. Check the motor cable insulation as follows: If conduit is being used for wiring, use separate conduits Disconnect the motor cable from terminals U, for line voltage (mains), motor cables, and all •... -
Page 23: Emc Measures In Control Panel
With leakage currents greater than 3.5 mA, in Note: The shielded cables need to be grounded accordance with VDE 0160 or EN 61800-5-1, either according to section “Screen earth kit” to grounding. the protective earthing conductor must have a • cross-section of at least 10 mm2 Cu Earthing the protective earthing conductor must be open-... -
Page 24: International Emc Protection Req
International EMC protection cable requirements Motor power cable EMC guidelines. The screened cables between the variable frequency drive and the motor should be as short as possible. Connect the screening, on both sides and across • a large area (360° overlap), to the protective earth (PE). -
Page 25: Installation In Corner-Grounded Network
Installation in corner-grounded network and IT system Location of the EMC/MOV screw in frame Corner grounding and IT system are allowed for all the drive types. In these circumstances the EMC protection class must be changed to level C4. This is done by removing the built-in EMC and MOV screws with a simple procedure described below. -
Page 26: Step 3- Control Board Layout
Step 3—Control board layouts EVM PRO wiring illustration STO terminals Option card port STO terminals Relay terminals DIP switches Relay terminals RJ45 port for Keypad/PC IO terminals RJ45 port for Ethernet I/O terminals Removable MOV screw EMC screw Motor grounding position Line grounding position Line grounding wire Motor grounding wire... - Page 27 Control board layout (cont.) EVM Basic wiring illustration DIP switches RJ45 port for Keypad/PC Relay terminals IO terminals Relay terminals I/O terminals Removable MOV screw EMC screw Motor grounding position Line grounding position Line grounding wire Motor grounding wire Motor wires Line wires...
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Page 28: I/O Terminal Connections
Factory-Set Control Terminal Functions I/O Connection External wiring Terminal Short name Name Default setting Description Digital input 1 Run forward Starts the motor in the forward direction. Digital input 2 Run reverse Start the motor in the reverse direction. Digital input 3 External fault Triggers a fault in the drive. -
Page 29: Step 4- Drive Startup And Setup
Step 4 —Start-up and Set-up of Drive Main menu navigation for startup Startup Wizard In the Startup Wizard, you will be prompted for essential information needed by the drive so that it can start controlling your process. In the Wizard, you will need the following keypad buttons: Up/Down Buttons Use these to change value OK Button... -
Page 30: Startup Wizard
Startup Wizard Instructions For any further explanations of the below items please see Emerson AE bulletin AE-1456. Information for some items can be found in Copeland Mobile or OPI for the specific compressor model. For general motors, on the nameplate. - Page 31 For more information visit Emerson.com. Climate.Emerson.com 2020ECT-36 (1/21) Emerson and Copeland are trademarks of Emerson Electric Co. or one of its affi liated companies. ©2021 Emerson Climate Technologies, Inc. All rights reserved.