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Emerson MP25A4 User Manual

Emerson MP25A4 User Manual

Mentor mp series high performance dc drive 25a to 7400a, 480v to 690v two or four quadrant operation

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Table of Contents
User Guide
Mentor MP
High performance DC drive
25A to 7400A, 480V to 690V
Two or four quadrant operation
Part Number: 0476-0000-03
Issue: 3
www.controltechniques.com

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Summary of Contents for Emerson MP25A4

  • Page 1 User Guide Mentor MP High performance DC drive 25A to 7400A, 480V to 690V Two or four quadrant operation Part Number: 0476-0000-03 Issue: 3 www.controltechniques.com...
  • Page 2 General Information The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor. The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice.
  • Page 3: Table Of Contents

    Contents Safety Information .........5 Getting started ........56 Warnings, Cautions and Notes ......5 Understanding the display ........56 Electrical safety - general warning ......5 Keypad operation ..........56 System design and safety of personnel ....5 Menu 0 (sub block) ..........58 Environmental limits ..........5 Pre-defined sub blocks ........59 Access ..............5 Menu 0 (linear) ............60...
  • Page 4 Advanced parameters ......89 11.1 Menu 1: Speed reference ........94 11.2 Menu 2: Ramps ...........98 11.3 Menu 3: Speed feedback and speed control ..101 11.4 Menu 4: Torque and current control ....104 11.5 Menu 5: Motor and field control ......108 11.6 Menu 6: Sequencer and clock ......112 11.7 Menu 7: Analog I/O ...........114 11.8 Menu 8: Digital I/O ..........116 11.9 Menu 9: Programmable logic, motorized pot and...
  • Page 5: Safety Information

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Safety Information Environmental limits Instructions within the supplied data and information within the Mentor Warnings, Cautions and Notes MP User Guide regarding transport, storage, installation and the use of the drive must be complied with, including the specified environmental limits.
  • Page 6: Product Information

    (With Vdc = Model Model 150% Continuous Continuous 630V) overload 480V 575V Frame 690V EN/IEC EN/IEC EN/IEC cULus cULus to 600V MP25A5(R) 37.5 MP25A4(R) MP25A5(R) MP45A5(R) 67.5 MP75A5(R) 112.5 MP45A4(R) MP45A5(R) MP105A5(R) 157.5 MP75A4(R) MP75A5(R) MP155A5(R) 232.5 MP105A4(R) MP105A5(R) MP210A5(R) MP155A4(R)
  • Page 7: Model Number

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 2.1.1 Typical short-term overload limits The maximum percentage overload limit changes depending on the selected motor. Variations in motor rated current will result in changes in the maximum possible overload as detailed in the Mentor MP Advanced User Guide.
  • Page 8: Compatible Encoders

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Compatible encoders Table 2-5 Encoders compatible with Mentor MP Pr 3.38 Encoder type (Fb07, 0.77) setting Quadrature incremental encoders with or without Ab (0)
  • Page 9: Drive Features And Options

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Drive features and options Figure 2-4 Drive features and options on size 1 SM-Keypad / MP-Keypad Identification AC terminals...
  • Page 10: Table 2-6 Solutions Module Identification

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 2.5.1 Options available for Mentor MP All Solutions Modules are color-coded in order to make identification easy. The following table shows the color-code key and gives further details on their function.
  • Page 11: Table 2-7 Keypad Identification

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 2-6 Solutions Module identification Type Solutions Module Color Name Further Details Applications Processor (with CTNet) SM-Applications processor for running pre-defined and /or customer created Moss Green...
  • Page 12: Items Supplied With The Drive

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Items supplied with the drive The drive is supplied with a printed manual, a SMARTCARD, a safety information booklet, the Certificate of Quality, an accessory kit box including the items shown in Table 2-10, and a CD ROM containing all related product documentation and software tools.
  • Page 13: Mechanical Installation

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Mechanical Installation 3.2.3 Cooling The heat produced by the drive must be removed without its specified Safety operating temperature being exceeded.
  • Page 14: Terminal Cover Removal

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Terminal cover removal Isolation device The AC supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performed.
  • Page 15: Figure 3-3 Installation And Removal Of The Solutions Module

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 3.3.3 Installation and removal of a Solutions Module Please power down the drive before removing / installing the Solutions Module.
  • Page 16: Figure 3-4 Removal And Installation Of A Keypad

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 3-4 Removal and installation of a keypad To fit, align the MP-Keypad and press gently in the direction shown until it clicks into position (A).
  • Page 17: Mounting Method

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Mounting method The Mentor MP can only be surface mounted. If the drive has been used at high load levels for a period of time, the heatsink can reach temperatures in excess of 70°C (158°F).
  • Page 18: Figure 3-6 Overall Size 1B Dimensions

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 3-6 Overall size 1B dimensions 293mm (11.54in) 250mm (9.84in) 170mm (6.69in) 4 holes to suit M6 6.5mm (0.26in) 444mm...
  • Page 19: Figure 3-7 Installing The Mounting Feet Bracket On Size 1 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 3-7 Installing the mounting feet bracket on size 1 drives The bottom mounting bracket (1) should be installed to the back plate first with the screws fully tightened.
  • Page 20: Figure 3-9 Size 2C Front View And Mounting Dimensions

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 3-9 Size 2C front view and mounting dimensions 452mm (17.8in) 390mm (15.35in) 6mm (0.24in) (0.2in) 405mm (15.94) 555mm (21.85in)
  • Page 21: Figure 3-10 Size 2C Back-Plate And Mounting Detail

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 3-10 Size 2C back-plate and mounting detail 180mm (7.09in) 180mm (7.09in) Rear 90mm 90mm (3.54in) (3.54in) 68.5mm...
  • Page 22: Figure 3-11 Size 2D Front View And Mounting Dimensions

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 3-11 Size 2D front view and mounting dimensions 452mm (17.8in) 390mm (15.35in) (0.24in) (0.16in) 405mm (15.94in) 555mm (21.85in) Mentor MP User Guide...
  • Page 23: Figure 3-12 Size 2D Back-Plate And Mounting Detail

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 3-12 Size 2D back-plate and mounting detail 180mm (7.09in) 180mm (7.09in) 90mm 90mm (3.54in) (3.54in) 68.5mm 83.5mm...
  • Page 24: Installing And Removing The Terminal Shrouds

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 3-13 Mounting methods of size 2C / 2D air duct The Mentor MP size 2C and 2D air duct can be turned 180° to suit the customers infrastructure.
  • Page 25: Figure 3-15 Removing The Terminal Shrouds On Size 1 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 3-15 Removing the terminal shrouds on size 1 drives 1. Insert the screwdriver as shown. 2.
  • Page 26: Enclosure

    To calculate the size of an enclosure for the following: air by natural convection. The larger the surface area of the enclosure • Two MP25A4 models operating under full load conditions walls, the better is the dissipation capability. Only the surfaces of the •...
  • Page 27: Heatsink Fan Operation

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information The enclosure is to be made from painted 2mm (0.079in) sheet steel Where: is the air pressure at sea level having a heat transmission coefficient of 5.5 W/m C.
  • Page 28: Electrical Terminals

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Electrical terminals 3.9.1 Location of the power and ground terminals Figure 3-19 Location of the power and ground terminals on size 1 drives AC input M8 nut / 13 mm AF DC output...
  • Page 29: Figure 3-20 Location Of The Power And Ground Terminals On Size 2A And 2B Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 3-20 Location of the power and ground terminals on size 2A and 2B drives AC input M10 nut 17mm AF Size 2A:...
  • Page 30: Figure 3-21 Location Of The Power And Ground Terminals On Size 2C And 2D Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 3-21 Location of the power and ground terminals on size 2C and 2D drives 3.5mm Tacho connections...
  • Page 31: Routine Maintenance

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 3.10 Routine maintenance The drive should be installed in a cool, clean, well ventilated location. Contact of moisture and dust with the drive should be prevented.
  • Page 32: Electrical Installation

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Electrical installation Many cable management features have been incorporated into the product and accessories, this chapter shows how to optimize them. Key features include: •...
  • Page 33: Electrical Connections

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Electrical connections Refer to Figure 4-1 and Figure 4-2 to understand the function of the different power connections Figure 4-1 Power connections for 480V drive Main AC Supply...
  • Page 34: Figure 4-2 Power Connections For 575V / 600V / 690V Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 4-2 Power connections for 575V / 600V / 690V drives Main AC Supply Branch fuses Branch Isolator...
  • Page 35: Ground Connections

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Ground connections Figure 4-4 Location of ground connections on size 2A / 2B drives The drive must be connected to the system ground of the AC supply. The ground wiring must conform to local regulations and codes of practice.
  • Page 36: Ac Supply Requirements

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information AC supply requirements Figure 4-7 Removing the MOV ground connection on size 2A / 2B drives The standard drive is rated for a nominal supply voltage up to 480Vrms.
  • Page 37: Line Reactors

    400V 480V 575V 690V current rating current rating rating μH μH μH μH MP25A4(R) MP25A5(R) MP45A4(R) MP45A5(R) MP75A4(R) MP75A5(R) MP105A4(R) MP105A5(R) MP155A4(R) MP155A5(R) MP210A4(R) MP210A5(R) MP350A4(R) MP350A5(R) MP350A6(R) MP420A4(R) MP470A5(R) MP470A6(R) MP550A4(R) MP700A4(R) MP700A5(R) MP700A6(R) MP825A4(R) MP825A5(R) MP825A6(R)
  • Page 38: Cable And Fuse Size Ratings

    Input Output • It can be used to commission the drive when the line power supply is not available, as the display operates correctly. However, the drive MP25A4(R) MP25A5(R) 8 AWG 8 AWG 2.5mm will be in the UV trip state unless the line power supply is enabled,...
  • Page 39: Table

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 4-7 Auxiliary wiring for size 1 drives IEC 60364-5-52 Table A52-4 Column B2 Maximum Continuous UL 508C input...
  • Page 40: Table 4-10 Ferraz Shawmut Semiconductor Fusing For Size 1 Drives

    Ref number Description Catalogue number Ref number 10 x 38mm Field fuses FR10GB69V12.5 H330011 10 x 38mm Ferrule FR10GB69V12.5 H330011 Ferrule MP25A4 A50QS Series American Round Fuse A50QS60-4 A218937 FR22GC69V32 A220915 MP25A5 MP45A4 A50QS Series American Round Fuse A50QS80-4 L201513 FR22GC69V63...
  • Page 41: Table 4-12 Ferraz Shawmut Dc Protection Fusing For Size 1 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 4-12 Ferraz Shawmut DC protection fusing for size 1 drives International Model Catalogue Description Catalogue number Ref number Description...
  • Page 42: Table 4-13 Ferraz Shawmut Semiconductor Fusing For Size 2 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 4-13 Ferraz Shawmut semiconductor fusing for size 2 drives International Model Description Catalogue number Ref number Description Catalogue number...
  • Page 43: Table 4-14 Ferraz Shawmut Branch Circuit Protection Fusing For Size 2 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 4-14 Ferraz Shawmut branch circuit protection fusing for size 2 drives International Model Description Catalogue number Ref number Description Catalogue number...
  • Page 44: External Suppressor Resistor

    The internal suppression is Field fuses suitable for typical applications using recommended line reactors as defined in section 4.4 Line reactors on page 37. The Mentor MP drives MP25A4 MP25A5 1030 provide the facility to allow for extra suppression for applications at the...
  • Page 45: Figure 4-10 Location Of External Suppressor Resistor Terminals On Size 1 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 4-10 Location of external suppressor resistor terminals on Figure 4-12 Removal of bucket suppressor terminals cover on size 1 drives size 2C and 2D To external suppression resistor...
  • Page 46: Ground Leakage

    The ground leakage current depends on whether an external EMC filter Resistance Model Ω is installed. Ground leakage currents for external EMC filters can be obtained from the manufacturers data sheet for the filter being used. MP25A4(R) MP25A5(R) With no external EMC filter: MP45A4(R) MP45A5(R) <1mA...
  • Page 47: Table 4-20 Mentor Mp And Emc Filter Cross References

    Table 4-20 Mentor MP and EMC filter cross references Manufacturers part number Epcos Schaffner armature Schaffner armature Schaffner standard Epcos standard Model armature standard high performance field filter field filter high performance MP25A4(R) B84143-A66-R105 MP45A4(R) FN3270H-80-35 FN3258-75-52 MP75A4(R) *B84143-A90-R105 FN3280H-8-29 W62400-T1262D004 MP105A4(R) MP155A4(R) FN3270H-200-99 FN3258H-180-40 B84143BO250S080...
  • Page 48: Serial Communications Connections

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information ground conductors at both ends of the cable must be bonded Table 4-22 RJ45 connections together by a power ground cable (equipotential bonding cable) with Function cross-sectional area of at least 10mm...
  • Page 49: Shield Connections

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information If the CT Comms cable is to be used, then pin 6 (TX enable) should be connected on all drives and pin 4 (+24V) should be linked to at least 1 drive to supply power to the converter in the cable.
  • Page 50: Control Connections

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 4-24 Fan supply specification The control circuits are isolated from the power circuits in the Fan configuration Supply specification drive by basic insulation (single insulation) only.
  • Page 51: General

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 4.14 General Figure 4-20 Default terminal functions 4.14.1 Control terminal specification 0V common Common connection for all external Function devices +24V external input...
  • Page 52 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Analog input 2 Analog output 1 Default function Speed reference Analog output 2 Type of input Unipolar voltage and current Terminal 9 default function Speed feedback...
  • Page 53 Model or open collector outputs commisioning output Input / output mode controlled by... Pr 8.31, Pr 8.32 and Pr 8.33 2.29 x Drive rated current MP25A4(R) MP25A5(R) Operating as an input (Pr 11.32) Logic mode controlled by... Pr 8.29 2.30 x Drive rated current...
  • Page 54: Connecting An Encoder

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 4.15 Connecting an encoder Relay 1 common Additional measures to prevent unwanted emission of radio frequency Relay 1 normally closed noise are only required where the installation is subject to specific requirements for radio frequency emission.
  • Page 55: Figure 4-22 Feedback Cable Connections

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 4-22 Feedback cable connections Connection at drive Shield connection to 0V Twisted pair Cable shield shield Ground clamp...
  • Page 56: Getting Started

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Getting started This chapter introduces the user interfaces, menu structure and security level of the drive. Understanding the display There are two types of keypad available for the Mentor MP.
  • Page 57: Figure 5-3 Display Modes

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 5-3 Display modes Status Mode (Display flashing) Timeout** Timeout** Timeout** To enter Parameter Mode, press key or To return to Status Mode,...
  • Page 58: Menu 0 (Sub Block)

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Menu 0 (sub block) Coding The coding defines the attributes of the parameter as follows. Menu 0 can be accessed by 2 methods: 1.
  • Page 59: Pre-Defined Sub Blocks

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Diagnostic 23.02 OR of pre-defined sub block enables Menu 0 Parameter Description Display 0.36 1.01 Speed reference selected di01 0 to 127...
  • Page 60: Menu 0 (Linear)

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Menu structure Speed feedback The drive parameter structure consists of menus and parameters. Menu 0 Parameter Description Display...
  • Page 61: Advanced Menus

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Advanced menus Table 5-3 Menu 40 parameter descriptions Parameter Range( ) The advanced menus consist of groups or parameters appropriate to a specific function or feature of the drive.
  • Page 62: Differences Between European And Usa Defaults

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 3. Either: Table 5-5 User security and parameter access levels Parameter Advanced • Press the red reset button User security Menu 0 status...
  • Page 63: Serial Communications

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 5.13.4 Disabling user security ANSIx3.28 protocol Full details of the CT ANSI communications protocol are in the Mentor Unlock the previously set security code as detailed above.
  • Page 64: Basic Parameters

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Basic parameters The pre-defined sub blocks contain commonly used parameters for basic set-up of the Mentor MP. All parameters in the pre-defined sub blocks appear in other menus in the drive.
  • Page 65: Full Descriptions

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type Fb06 Drive encoder supply voltage {0.76, 3.36} 5V (0), 8V (1), 15V (2), 24V (3) 5V (0) RW Txt Fb07 Drive encoder type...
  • Page 66 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 6.1.2 Parameter x.00 reset SE05 When an action is started by setting Pr x.00 to one of the above values Reference selector {0.26, 1.14} and initiating a drive reset this parameter is cleared when the action is...
  • Page 67 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information SE07 SE12 Motor rated current Enable field control {0.28, 5.07} {0.33, 5.77} 0 to RATED_CURRENT_MAX OFF (0) or On (1) OFF (0) RATED_CURRENT_MAX...
  • Page 68: Figure 6-1 Speed Feedback Filter Arrangement

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information SE14 Position feedback device ELPR Security status {0.35, 11.44} number of lines per revolution Fd, Fr number of lines per revolution / 2 L1 (0), L2 (1), Loc (2) L1 (0)
  • Page 69 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information di06 di14 Speed controller output Software version {0.41, 3.04} {0.49, 11.29} ±TORQUE_PRODUCT_ 1.00 to 99.99 CURRENT_MAX rpm The parameter displays the software version of the drive.
  • Page 70 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information the speed controller. For information on setting up the speed controller controller and to calculate the motor rotor flux position. If a position gains, refer to Chapter 8 Optimization on page 78.
  • Page 71 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Parameter Fb06 Mode Comments Drive encoder supply voltage value string {0.76, 3.36} 0-20 0 - 20mA 20-0 20 - 0mA 5V (0), 8V (1), 15V (2), 24V (3)
  • Page 72: Running The Motor

    Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Running the motor This chapter takes the new user through all the essential steps to running a motor for the first time, in each of the possible operating modes.
  • Page 73: Quick Start Commissioning / Start-Up (From European Defaults)

    Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Quick start commissioning / start-up (from European defaults) Action Detail Ensure: • Drive Enable signal is not given (terminal 31) •...
  • Page 74 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Action Detail Mentor MP is able to perform either a static, rotating or continuous autotune. The motor must be at a standstill before an autotune is enabled.
  • Page 75: Quick Start Commissioning / Start-Up (From Usa Defaults)

    Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Quick start commissioning / start-up (from USA defaults) Action Detail Ensure: • Drive Enable signal is not given (terminal 31) •...
  • Page 76: Ctsoft Software Commissioning / Start-Up Tool

    Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Action Detail Mentor MP is able to perform either a static, rotating or continuous autotune. The motor must be at a standstill before an autotune is enabled.
  • Page 77: Setting Up A Feedback Device

    Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Setting up a feedback device This section shows more detailed information on parameter settings that must be made to each of the compatible encoder types with Mentor MP. For more information on the parameters listed here please refer to the Mentor MP Advanced User Guide.
  • Page 78: Optimization

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Optimization 8.3.2 Field weakening in estimated speed mode (no speed feedback device) Before attempting to tune the drive the following data is required The Rotating Autotune (Pr 5.12 (SE13, 0.34) = 2) sets up the field •...
  • Page 79: Speed Loop Gains Tuning

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 8.5.3 Differential gain (Kd) Pr 3.12 (SP03, 0.63) and When this operation is performed the drive will determine the Motor Pr 3.15 constant (Pr 5.15), Continuous proportional gain (Pr 4.13), Continuous integral gain (Pr 4.14), Discontinuous integral gain (Pr 4.34), Back EMF...
  • Page 80: Current Limit Tapers

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 8.5.5 Speed loop gains for very high inertia Pr 3.17 = 2 - Kp gain times 16 If this parameter is set to 2 the Kp gain (from whichever source), is multiplied by 16.
  • Page 81: Smartcard Operation

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information SMARTCARD operation • SM-Keypad: The decimal point after the fourth digit in the upper display will flash. •...
  • Page 82 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 4yyy - Write default differences to a SMARTCARD All SMARTCARD trips apply, except ‘C.Chg’. If the data block already The data block only contains the parameter differences from the last contains information it is automatically overwritten.
  • Page 83: Data Block Header Information

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 9.3.7 7yyy / 9999 - Erasing data from the 11.37 SMARTCARD data number SMARTCARD Data can be erased from the SMARTCARD one data block at a time or with data blocks 1 to 499 in selected together.
  • Page 84: Smartcard Trips

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 9-5 Pr 11.38 actions 11.42 Parameter copying (SE09, 0.30) Actions Value Result None Inactive Read parameter set from 0 to 4 Reading...
  • Page 85 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 9-7 SMARTCARD status indications Lower Description display boot A parameter set is being transferred from the SMARTCARD to the drive during power-up.
  • Page 86: Onboard Plc

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Onboard PLC • There are no real-time tasks, i.e. the scheduling rate of the program cannot be guaranteed.
  • Page 87: Getting Started

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 10-2 Programming options for Mentor MP Level 4 SM-Applications Plus with SYPT software Level 3 SM-Applications Lite V2 with SYPT software Level 2...
  • Page 88: Onboard Plc Trips

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 10.6 Onboard PLC trips Value Description The following trips are associated with the Onboard PLC program. Onboard PLC program caused a drive trip due to an error condition while running rung n.
  • Page 89: Advanced Parameters

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Advanced parameters Coding The coding defines the attributes of the parameter as follows. This is a quick reference to all parameters in the drive showing units, Table 11-2 Key to parameter table coding ranges, limits etc, with block diagrams to illustrate their function.
  • Page 90: Table

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 11-3 Feature look-up table Feature Related parameters (Pr) Acceleration rates 2.10 2.11 to 2.19 2.32 2.33 2.34...
  • Page 91 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Feature Related parameters (Pr) Motor map 5.07 5.08 5.09 5.70 5.73 Motor map 2 Menu 21 11.45 Motorized potentiometer 9.21...
  • Page 92: Table

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter ranges and variable maximums: The two values provided define the minimum and maximum values for the given parameter.
  • Page 93 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Maximum Definition Maximum armature voltage Vac x 1.35 (√2 x 3 / π) 480 +10% drive: 720 ARMATURE_VOLTAGE_MAX 575 +10% drive: 860 [1025]...
  • Page 94: Menu 1: Speed Reference

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.1 Menu 1: Speed reference Menu 1 controls the main reference selection. Figure 11-1 Menu 1 logic diagram LOCAL/REMOTE Analog reference Analog input 1...
  • Page 95 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information RUN FORWARD RUN REVERSE Menu 8 Menu 6 Sequencer Sequencer (Menu 6) Jog selected Reference in skip 1.13 indicator speed band...
  • Page 96 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type 1.01 Speed reference selected {di01, 0.36} NC PT 1.02 Pre-skip filter reference ±MAX_SPEED_REF rpm NC PT...
  • Page 97 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Mentor MP User Guide Issue: 3 www.controltechniques.com...
  • Page 98: Menu 2: Ramps

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.2 Menu 2: Ramps The pre-ramp speed reference passes through the ramp block controlled by menu 2 before being used by the drive to produce input to the speed controller.
  • Page 99 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Deceleration rate select bits 2.35 2.36 2.37 Deceleration 2.31 ramp selected Deceleration rate selector 2.20 Preset reference 1.50 selected indicator...
  • Page 100 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type 2.01 Post ramp reference {di03, 0.38} ±SPEED_MAX rpm NC PT 2.02 Ramp enable On (1)
  • Page 101: Menu 3: Speed Feedback And Speed Control

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.3 Menu 3: Speed feedback and speed control Speed accuracy and resolution Digital reference resolution When a preset speed is used the reference resolution is 0.1rpm.
  • Page 102: Figure 11-3 Menu 3 Logic Diagram

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 11-3 Menu 3 logic diagram Hard speed 3.22 reference Speed controller set-up Speed controller gain 3.16 select Hard speed...
  • Page 103 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type 3.01 Final speed reference {di04, 0.39} FI NC PT 3.02 Speed feedback {di05, 0.40} ±SPEED_MAX rpm...
  • Page 104: Menu 4: Torque And Current Control

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.4 Menu 4: Torque and current control MOTOR1_CURRENT_LIMIT_MAX is used as the maximum for some parameters such as the user current limits. The current maximum current limit is defined as follows (with a maximum of 1000%): Maximum current ×...
  • Page 105 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Current limit active 10.09 indicator Menu 5 Current controller Current demand Continuous 4.12 4.13 Kp gain filter 1 Torque to Current...
  • Page 106 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type 4.01 Current magnitude {di08, 0.43} RO Uni FI NC PT ±DRIVE_CURRENT_MAX A 4.02 Filtered current magnitude...
  • Page 107 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Mentor MP User Guide Issue: 3 www.controltechniques.com...
  • Page 108: Menu 5: Motor And Field Control

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.5 Menu 5: Motor and field control Figure 11-5 Menu 5 field control logic diagram Maximum flux Field weakening...
  • Page 109 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Economy timeout select 5.65 Drive Field active economy active Sequencer 10.02 & Field 5.79 controller Field supply economy...
  • Page 110: Figure 11-6 Menu 5 Armature Control Logic Diagram

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 11-6 Menu 5 armature control logic diagram Armature voltage Direct firing Continuous angle 5.02 back end stop enable 5.11...
  • Page 111 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type 5.01 Armature firing angle 0 to 175.0 ° RO Uni FI NC PT 5.02 Armature voltage {di10, 0.45}...
  • Page 112: Menu 6: Sequencer And Clock

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.6 Menu 6: Sequencer and clock Figure 11-7 Menu 6 logic diagram Control word 6.43 enable Stop / Start Control word...
  • Page 113 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type 6.01 Stop mode 0 to 2 RW Uni 6.03 Main loss ride through OFF (0) or On (1) OFF (0)
  • Page 114: Menu 7: Analog I/O

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.7 Menu 7: Analog I/O Figure 11-8 Menu 7 logic diagram Analog Analog input 1 input 1 Analog input destination...
  • Page 115 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type 7.01 Analog input 1 {in02, 0.82} ±100.00% NC PT 7.02 Analog input 2 {in03, 0.83}...
  • Page 116: Menu 8: Digital I/O

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.8 Menu 8: Digital I/O Figure 11-9 Menu 8 logic diagram T24 digital At zero I/O 1 state T24 output ??.??
  • Page 117: Figure 11-10 Menu 8 Logic Diagram (Cont)

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 11-10 Menu 8 logic diagram (cont) T27 digital Stop/start T27 digital input 4 T27 digital input 4 invert logic select destination...
  • Page 118: Figure 11-11 Menu 8 Logic Diagram (Cont)

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 11-11 Menu 8 logic diagram (cont) Relay Relay source source invert 8.27 Any bit parameter Relay Drive...
  • Page 119 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type 8.01 T24 digital I/O 1 state {in05, 0.85} RO Bit NC PT 8.02 T25 digital I/O 2 state...
  • Page 120: Menu 9: Programmable Logic, Motorized Pot And Binary Sum

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.9 Menu 9: Programmable logic, motorized pot and binary sum Figure 11-12 Menu 9 logic diagram: Programmable logic Any bit Function-1 9.05...
  • Page 121: Figure 11-13 Menu 9 Logic Diagram: Motorized Potentiometer And Binary Sum

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 11-13 Menu 9 logic diagram: Motorized potentiometer and binary sum Motorized Motorized pot. Motorized pot. pot.
  • Page 122 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type 9.01 Logic function 1 output RO Bit NC PT OFF (0) or On (1) 9.02 Logic function 2 output...
  • Page 123: Menu 10: Status And Trips

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.10 Menu 10: Status and trips Parameter Range( ) Default( ) Type 10.01 Drive ok RO Bit NC PT 10.02 Drive active...
  • Page 124: Menu 11: General Drive Set-Up

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.11 Menu 11: General drive set-up Parameter Range( ) Default( ) Type 11.21 Parameter scaling 0 to 9.999 1.000 RW Uni...
  • Page 125: Menu 12: Threshold Detectors, Variable Selectors And Brake Control Function

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.12 Menu 12: Threshold detectors, variable selectors and brake control function Figure 11-14 Menu 12 logic diagram Threshold Threshold Threshold...
  • Page 126: Figure 11-15 Menu 12 Logic Diagram (Continued)

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 11-15 Menu 12 logic diagram (continued) Variable Selector 1 Any variable Variable parameter selector 1 Variable Variable selector 1 output...
  • Page 127: Figure 11-16 Menu 12 Brake Control Function

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 11-16 Menu 12 Brake control function External Position 12.51 Enable position field control control controller during 13.10 Flux feedback...
  • Page 128 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type 12.01 Threshold detector 1 output RO Bit NC PT OFF (0) or On (1) 12.02 Threshold detector 2 output...
  • Page 129 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Mentor MP User Guide Issue: 3 www.controltechniques.com...
  • Page 130: Menu 13: Position Control

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.13 Menu 13: Position control Figure 11-18 Menu 13 logic diagram Relative Relative jog reverse jog enable 13.19 13.18...
  • Page 131 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Pre-ramp Post-ramp Speed reference reference Final speed reference reference 1.01 selected Menu 2 1.03 2.01 3.01 Ramp Control Velocity...
  • Page 132 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type 13.01 Revolutions error -32768 to +32767 RO Uni NC PT 13.02 Position error -32768 to +32767 RO Uni...
  • Page 133 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Mentor MP User Guide Issue: 3 www.controltechniques.com...
  • Page 134: Menu 14: User Pid Controller

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.14 Menu 14: User PID controller Figure 11-19 Menu 14 logic diagram Main reference source parameter 14.02 Any variable parameter...
  • Page 135 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information PID output 14.13 high limit PID hold PID output integrator enable PID output destination 14.14 low limit parameter* 14.17...
  • Page 136 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Parameter Range( ) Default( ) Type 14.01 PID output ±100.00% RO Uni NC PT 14.02 PID source1 Pr 0.00 to 22.99 Pr 0.00 RW Uni...
  • Page 137: Menus 15, 16 And 17: Solutions Module Slots

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.15 Menus 15, 16 and 17: Solutions Module slots Pr x.00 and Pr x.01 are always present in menus 15, 16 and 17. Pr x.01 indicates which type of module is present (0 = no module installed). When a module is installed the drive provides the relevant menu (menu 15 for slot 1, 16 for slot 2 and 17 for slot 3) depending on the Solutions Module installed.
  • Page 138: Menu 18: Application Menu 1

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.16 Menu 18: Application menu 1 Parameter Range( ) Default( ) Type Application menu 1 power-down 18.01 -32,768 to +32,767 RW Bi...
  • Page 139: Menu 21: Second Motor Parameters

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.19 Menu 21: Second motor parameters Parameter Range( ) Default( ) Type 21.01 Maximum reference clamp SPEED_LIMIT_MAX rpm 1000.0 RW Uni...
  • Page 140: Advanced Features

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.22 Advanced features 11.22.1 Reference modes This section gives information on some of the advanced functions of the drive.
  • Page 141 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.22.2 S ramps 11.22.3 Torque modes 4.08 Torque reference 2.06 S ramp enable ±USER_CURRENT_MAX % 0.00 OFF (0) or On (1) EUR: OFF (0), USA: On (1)
  • Page 142 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 11.22.4 Current limit tapers the maximum speed must be limited by the drive. With some motors the commutation limit of the motor requires that the 3: Coiler/uncoiler mode maximum armature current be reduced at higher speeds, the current Positive final speed demand: a positive resultant torque will give torque...
  • Page 143: Figure 11-20 Current Limit Versus Speed

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 11-20 Current limit versus speed Current limit versus speed Pr 4.07 Pr 4.07 Pr 4.29 Pr 4.29 Pr 4.30 One taper...
  • Page 144 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Non-rigid position control In non-rigid position control the position loop is only active when the 'At 6.40 Enable sequencer latching Speed' condition is met (see Pr 3.06 in the Mentor MP Advanced User...
  • Page 145: Technical Data

    These values are stated for worst-case Continuous Continuous overload 400Vdc 500Vdc conditions. NOTE MP25A4(R) 37.5 For current ratings above 1850A then parallel connection of the drives is MP45A4(R) 67.5 required. However, this function is not implemented on firmware MP75A4(R) 112.5...
  • Page 146: Figure 12-2 Mentor Mp Size 1A Derating For Extended Ambient Operation

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information 12.1.3 Drive derating for extended ambient operation Figure 12-2 Mentor MP size 1A derating for extended ambient operation MP75Av (R) MP45Av (R) MP25Av (R)
  • Page 147: Figure 12-4 Mentor Mp Size 2A Derating For Extended Ambient Operation

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 12-4 Mentor MP size 2A derating for extended ambient operation MP550A4(R) MP470A5(R) MP470A6(R) MP420A4(R) (No derating necessary) MP350A4(R)
  • Page 148: Figure 12-6 Mentor Mp Size 2C And 2D Derating For Extended Ambient Operation

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Figure 12-6 Mentor MP Size 2C and 2D derating for extended ambient operation 1900 1850 1800 1750 1700...
  • Page 149 Loss @ Loss @ Maximum nominal supply 480V 575V 690V 40°C 50°C 55°C Model Tolerance +10% Minimum nominal supply 500V MP25A4(R) Tolerance -20% -10% MP25A5(R) 12.1.8 Auxiliary AC supply MP45A4(R) MP45A5(R) Table 12-6 Line to line supply MP75A4(R) Specification Value MP75A5(R)
  • Page 150 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Minimum temperature at power-up: Bump test The drive will power up at -15°C (5°F) Testing in each of three mutually perpendicular axes in turn. Referenced standard:IEC 60068-2-29: Test Eb: Cooling method: Severity: 18g, 6ms, half sine...
  • Page 151: Cable And Fuse Size Ratings

    Cable and fuse size ratings Table 12-9 Acoustic noise data Frame SPL at 1m Model Size (dBA) The selection of the correct fuse is essential to ensure the MP25A4(R) MP25A5(R) No fans safety of the installation MP45A4(R) MP45A5(R) installed MP75A4(R)
  • Page 152: Table 12-12 Auxiliary Wiring For Size 1 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 12-12 Auxiliary wiring for size 1 drives IEC 60364-5-52 Table A52-4 Column B2 Maximum Continuous UL 508C input...
  • Page 153: Table 12-15 Ferraz Shawmut Semiconductor Fusing For Size 1 Drives

    Ref number Description Catalogue number Ref number 10 x 38mm Field fuses FR10GB69V12.5 H330011 10 x 38mm Ferrule FR10GB69V12.5 H330011 Ferrule MP25A4 A50QS Series American Round Fuse A50QS60-4 A218937 FR22GC69V32 A220915 MP25A5 MP45A4 A50QS Series American Round Fuse A50QS80-4 L201513 FR22GC69V63...
  • Page 154: Table 12-17 Ferraz Shawmut Dc Protection Fusing For Size 1 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 12-17 Ferraz Shawmut DC protection fusing for size 1 drives International Model Catalogue Description Catalogue number Ref number Description...
  • Page 155: Table 12-19 Ferraz Shawmut Semiconductor Fusing For Size 2 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 12-19 Ferraz Shawmut semiconductor fusing for size 2 drives International Model Description Catalogue number Ref number Description Catalogue number...
  • Page 156: Table 12-20 Ferraz Shawmut Branch Circuit Protection Fusing For Size 2 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 12-20 Ferraz Shawmut branch circuit protection fusing for size 2 drives International Model Description Catalogue number Ref number Description Catalogue number...
  • Page 157: Table 12-22 Cooper Bussmann Semiconductor Fusing For Size 1 Two Quadrant Drives

    Table 12-22 Cooper Bussmann semiconductor fusing for size 1 two quadrant drives Rating Rating Model Fuse type Catalogue number Auxiliary 10.3 x 38mm ferrule 600Vac FWC-12A10F MP25A4 MP25A5 ET Type BS88 fuse 40ET MP45A4 MP45A5 FE Type BS88 fuse 80FE MP75A4 MP75A5...
  • Page 158: Table 12-27 Cooper Bussmann Dc Protection Fusing For 480V And 575V Size 1 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 12-27 Cooper Bussmann DC protection fusing for 480V and 575V size 1 drives Rating Rating Model Fuse type...
  • Page 159: Table 12-28 Cooper Bussman Semiconductor Fusing For Size 2 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 12-28 Cooper Bussman Semiconductor fusing for size 2 drives Alternative 1 Alternative 2 Alternative 3 Catalogue Model Description...
  • Page 160: Table 12-29 Cooper Bussman Branch Circuit Protection Fusing For Size 2 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 12-29 Cooper Bussman branch circuit protection fusing for size 2 drives Model Description Catalogue number Auxiliary Class CC, 600Vac, 20A Fuse LP-CC-20...
  • Page 161: Table 12-31 Siba Semiconductor Fusing For 480V And 575V Size 1 Drives

    Fuse type Description (without (with indicator) indicator) Auxiliary 10 x 38mm ferrule 660Vac 10 x 38 cylindrical 660Vac URZ 50 179 06.12 MP25A4 MP25A5 50 140 06.32 MP45A4 MP45A5 50 140 06.63 MP75A4 MP75A5 50 140 06.100 22 x 58mm ferrule...
  • Page 162: Table 12-34 Siba Semiconductor Fusing For Size 2 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 12-34 Siba Semiconductor fusing for size 2 drives International Model Part number Description Metric thread contact Blade contact Blade contact Auxiliary...
  • Page 163: Table 12-35 Siba Branch Circuit Fusing For Size 2 Drives

    Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters motor operation parameters data information Table 12-35 Siba branch circuit fusing for size 2 drives International Model Description Part number *500Vac, 20A gG NH-Knife Blade 20 000 13.20 690Vac, 20A gG NH-Knife Blade...
  • Page 164: Table 12-37 Mentor Mp Size 1 Drive Thyristor I 2 T Ratings For Semiconductor Fusing

    Mentor MP EMC data sheet which can be obtained from the Model Thyristor I t (A supplier of the drive. Auxiliary Table 12-43 Immunity compliance MP25A4 MP25A5 1030 Type of Standard Test specification Application Level...
  • Page 165: Table 12-44 Emission Compliance

    The requirements of the following standards are met for motor cable lengths up to 100m. Table 12-44 Emission compliance Filter Field: Standard Model Field: Standard None Armature:High Armature: Standard performance MP25A4(R) MP45A4(R) MP75A4(R) MP105A4(R) MP155A4(R) MP210A4(R) MP350A4(R) MP420A4(R) MP550A4(R) MP700A4(R) MP825A4(R)
  • Page 166: Optional External Emc Filters

    Table 12-45 Mentor MP and EMC filter cross reference Manufacturers part number Epcos Schaffner armature Schaffner armature Schaffner standard Epcos standard Model armature standard high performance field filter field filter high performance MP25A4(R) B84143-A66-R105 MP45A4(R) FN3270H-80-35 FN3258-75-52 MP75A4(R) *B84143-A90-R105 FN3280H-8-29 W62400-T1262D004 MP105A4(R) MP155A4(R) FN3270H-200-99 FN3258H-180-40 B84143BO250S080...
  • Page 167: Diagnostics

    Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Diagnostics Figure 13-1 Keypad status modes Status Mode The display on the drive gives various information about the status of the drive.
  • Page 168 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Trip Diagnosis C.cPr SMARTCARD trip: The values stored in the drive and the values in the data block on the SMARTCARD are different Press the red reset button C.dAt...
  • Page 169 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Trip Diagnosis Drive encoder trip: Position feedback is selected from a Solutions Module slot which does not have a speed / position EnC9 feedback Solutions Module installed Check setting of Pr 3.26 (Fb01, 0.71) (or Pr 21.21 if the second motor parameters have been enabled)
  • Page 170 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Trip Diagnosis HF11 Data processing error: Access to EEPROM failed Hardware fault - return drive to supplier HF12 Data processing error: Main program stack overflow Hardware fault - return drive to supplier...
  • Page 171 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Trip Diagnosis Keypad has been removed when the drive is receiving the speed reference from the keypad Install keypad and reset Change speed reference selector to select speed reference from another source PLL Err...
  • Page 172 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Trip Diagnosis S.OV Excessive suppressor voltage Operation of the drive requires the installation of the external suppressor resistance, see section 4.7 External suppressor resistor on page 44.
  • Page 173 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Trip Diagnosis tunE Autotune stopped before completion The drive has tripped out during the autotune The red stop key has been pressed during the autotune tunE1* The position feedback did not change or required speed could not be reached during the inertia test (see Pr 5.12 (SE13, 0.34))
  • Page 174: Trip Categories

    Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information Table 13-2 Serial communications look-up table String String String UP Par EnC1 t002 UP ro EnC2 UP So EnC3...
  • Page 175: Alarm Indications

    Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information 13.4 Alarm indications 13.6 Displaying the trip history In any mode an alarm flashes alternately with the data displayed on the The drive retains the last 10 trips that have occurred.
  • Page 176: Ul Information

    Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information information Installation installation started parameters the motor operation parameters data information UL information 14.5 UL Listed accessories Mentor MP frame size 1 drives have been assessed to comply with both •...
  • Page 177 List of figures Figure 2-1 Maximum overload duration available ....7 Figure 4-16 Serial communications port ......48 Figure 2-2 Model number .............7 Figure 4-17 Fitting of grounding bracket ......49 Figure 2-3 Typical drive rating label ........8 Figure 4-18 Grounding of signal cable shields using the Figure 2-4 Drive features and options on size 1 ....9 grounding bracket ..........
  • Page 178 List of tables Table 2-1 Model to frame size cross reference ....6 Table 9-2 Transferring data ..........81 Table 2-2 480V current ratings ...........6 Table 9-3 Rating dependent parameters ......82 Table 2-3 575V current ratings ...........6 Table 9-4 Pr 11.38 types and modes ........83 Table 2-4 690V current ratings ...........6 Table 9-5...
  • Page 179 Table 12-31 Siba semiconductor fusing for 480V and 575V size 1 drives ..........161 Table 12-32 Siba branch circuit protection fusing for 480V and 575V size 1 drives ......161 Table 12-33 Siba DC protection fusing for 480V and 575V size 1 drives ..........161 Table 12-34 Siba Semiconductor fusing for size 2 drives ...162 Table 12-35 Siba branch circuit fusing for size 2 drives ..163 Table 12-36 Siba DC protection fusing for size 2 drives ..163...
  • Page 180 Index Symbols +10V user output ..............51 Humidity ................149 +24V external input ..............51 +24V user output ..............52 IP Rating (Ingress protection) ..........150 Numerics Items supplied with the drive ...........12 0V common ................51 4 -20mA ..................71 Menu 01 - Speed reference ............94 Menu 02 - Ramps ..............98 Acceleration ............66 Menu 03 - Speed feedback, speed control ......101...
  • Page 181 Safety Information ..............5 Second motor parameters .............139 Sequencer ................112 Serial comms lead ..............48 Serial communications port isolation ........48 Solutions Module ID codes ...........137 Solutions Module slots ............137 Speed control ................101 Speed feedback ..............101 Speed range ................150 Speed reference ..............94 Start ...................5 Start up time ................150 Status ..................175 Status Indications ..............175...
  • Page 182 0476-0000-03...

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