Oil Level Sensor - Club Car 2005 FE290 Maintenance Service Supplement

ELECTRICAL COMPONENTS
11. Connect the 18-gauge black wire to the spade terminal on the coil.
12. Position the fan housing close to the engine crankcase and slide the plug wire grommet into the notch
on the housing.
13. When installing fan housing, make sure the top front corner of the housing is above the upper cylinder
shroud. The front edge of the fan housing should be behind the lower cylinder shroud. Align the slots in
the housing with the flanged bolts loosened earlier.
14. Install the four remaining flange bolts that secure the fan housing to the engine crankcase. Tighten all
seven mounting bolts to 90 in-lb (10.2 N·m) (Figure 12-26, Page 12-25).
15. Install the stiffener with four hex-head bolts and lock nuts. Tighten the hardware to 23 ft-lb (30.5 N·m)
(Figure 12-25, Page 12-25).
16. Install the fan shroud with four pan-head bolts (5). Tighten to 50 in-lb (5.7 N·m) (Figure 12-26,
Page 12-25).
17. Secure the wire harness to the stiffener with a wire tie. Place the wire tie through the lower hole at the
back of the stiffener (Figure 12-25, Page 12-25).
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CAUTION
• Make sure wire harness is routed and secured away from the muffler.
18. Install the muffler. See Muffler Installation, Section 15, Page 15-1.
19. Place the governor guard (1) onto the throttle bracket and the 2-ended bolt. Install the two Torx screws
(4) through the governor guard into the throttle bracket and tighten to 15 in-lb (1.7 N·m). Place the 3/8
flat washer (3) onto the 2-ended bolt and secure with nylon lock nut (2). Tighten the nut to 50 in-lb (5.7
N·m) (Figure 12-24, Page 12-25).
20. Connect the spark plug wire to the spark plug.
21. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.

OIL LEVEL SENSOR

See General Warning, Section 10, Page 10-1.
Testing the Oil Level Sensor
See Test Procedure 22, Section 11, Page 11-29.
Oil Level Sensor Removal
See Oil Level Sensor Removal, Section 13, Page 13-5.
Oil Level Sensor Installation
See Oil Level Sensor Installation, Section 13, Page 13-6.
2005 FE290 Gasoline Vehicle Maintenance and Service Supplement
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Oil Level Sensor
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Page 12-27