Installation - Triumph 2012 Tiger 800 Service Manual

Installation

Before fitting the oil pump to the crankcase ensure the
pump internal surfaces have been 'wetted' with clean
engine oil. The pump may fail to pick-up oil from the
sump if the surfaces have not been 'wetted'. This will
cause the engine to run without engine oil pressure and
will lead to severe engine damage.
1. Install a new 0-ring to the inlet sleeve on the water
pump body.
2.
Fill the oil pump with new engine oil, turning the
pump rotor as the oil is poured in to ensure all
surfaces are coated with oil.
3. Position the oil pump to the crankcase and insert the
water pump inlet sleeve into the opening in the
crankcase.
4.
Fit the oil pump to the crankcase, ensuring the oil
pump dowel correctly locates into the bolt hole in
the crankcase.
Do not use excessive force to insert the dowel into the
crankcase. Severe dowel or crankcase damage may
result from the use of excessive force.
5.
Using a suitable pin punch, gently tap the dowel
downwards into the crankcase until it seats.
6. Feed the drive chain over the transmission input
shaft and fit to the sprocket.
Z Fit the drive chain to the sprocket on the oil pump.
8. Support the oil pump drive sprocket and carefully
refit the needle roller bearing.
1. Needle roller bearing
2. Oil pump drive sprocket
Service Manual Tiger 800 and Tiger 800XC
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9.
Refit the oil pump drive chain cover to the oil pump
and fit new bolts. Tighten the bolts to
3.
Drive chain cover
10. Refit the oil pump drive chain guide. I nstall new
fixings and tighten to
9 Nm.
1 1. Install a new 0-ring to the coolant inlet elbow and
position the elbow to the water pump inlet. Fit a new
bolt and tighten to
12 Nm.
p g
1. Coolant inlet elbow
2. Fixing
Lubrication
12 Nm.
2
8.13