Triumph Tiger 800 Owner's Handbook Manual
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Triumph Tiger 800 Owner's Handbook Manual

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FOREWORD
This handbook contains information on the Triumph Tiger 800 and Tiger 800XC motorcycles.
Always store this Owner's Handbook with the motorcycle and refer to it for information
whenever necessary.
Warnings, Cautions and
Notes
Throughout
this
Owner's
particularly
important
information
presented in the following form:
Warning
This warning symbol identifies special
instructions or procedures, which if not
correctly followed could result in personal
injury, or loss of life.
Handbook
This caution symbol identifies special
is
instructions or procedures, which, if not
strictly observed, could result in damage to,
or destruction of, equipment.
Note:
•
This note symbol indicates points of
particular interest for more efficient
and convenient operation.
Foreword
Caution
1

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  • Page 1 Foreword FOREWORD This handbook contains information on the Triumph Tiger 800 and Tiger 800XC motorcycles. Always store this Owner's Handbook with the motorcycle and refer to it for information whenever necessary. Warnings, Cautions and Notes Caution Throughout this Owner's Handbook...

  • Page 2: Foreword

    Their address is given in the service record book that accompanies this handbook. Off-road Use The Tiger 800XC is designed for on-road and light off-road use. The Tiger 800 is designed for on-road use only.
  • Page 3 Triumph strongly recommends that all riders undertake the necessary training to ensure safe operation of this motorcycle. This handbook is also available from your local dealer in: •...
  • Page 4 The information contained in this publication is based on the latest information available at This Owner's Handbook, and all other the time of printing. Triumph reserves the instructions that are supplied with your right to make changes at any time without...

  • Page 5: Table Of Contents

    Foreword Table of Contents This handbook contains a number of different sections. The table of contents below will help you find the beginning of each section where, in the case of the major sections, a further table of contents will help you find the specific subject required. Foreword .

  • Page 6: The Motorcycle

    Tiger 800 - 225 kg (496 lb) Warning Tiger 800XC - 223 kg (492 lb). The Tiger 800 is designed for on-road use only. It is not suitable for off-road use. Off-road operation could lead to loss of Warning...
  • Page 7 Foreword - Safety First Fuel and Exhaust Fumes Helmet and Clothing Warning Warning PETROL IS HIGHLY FLAMMABLE: When riding the motorcycle, both rider and passenger must always wear a Always turn off the engine when refuelling. motorcycle helmet, boots, eye protection, Do not refuel or open the fuel filler cap gloves, trousers (close fitting around the while smoking or in the vicinity of any...
  • Page 8 By removing the key, the risk conversions for any Triumph motorcycle of use of the motorcycle by unauthorised are those which carry official Triumph or untrained persons is reduced. approval and are fitted to the motorcycle by an authorised dealer.
  • Page 9 Foreword - Safety First Maintenance/Equipment Riding Warning Warning Consult your authorised Triumph dealer Never ride the motorcycle when fatigued whenever there is doubt as to the correct or under the influence of alcohol or other safe operation this Triumph drugs.
  • Page 10 Foreword - Safety First Handlebars and Footrests Warning Warning This Triumph motorcycle should operated within the legal speed limits for Banking to an unsafe angle may cause the particular road travelled. Operating a instability, loss of motorcycle control and motorcycle...
  • Page 11 Banking to an unsafe angle may cause unsafe. instability, loss of motorcycle control and Banking to an unsafe angle may cause an accident causing injury or death. instability, loss of motorcycle control and an accident causing injury or death. 1. Bank angle indicator (Tiger 800 shown)

  • Page 12: Warning Labels

    The labels detailed on this and the following pages draw your attention to important safety information in this handbook. Before riding, ensure that all riders have understood and complied with all the information to which these labels relate. Warning Label Locations - Tiger 800 and Tiger 800XC Windscreen Running-In...
  • Page 13 Warning Labels Warning Label Locations - Tiger 800 and Tiger 800XC (continued) Caution All warning labels and decals, with the exception of the Running-in label, are fitted to the motorcycle using a strong adhesive. In some cases, labels are installed prior to an application of paint lacquer.

  • Page 14: Parts Identification

    Parts Identification PARTS IDENTIFICATION Tiger 800 10 9 Headlight 8. Rear wheel adjuster 2. Front indicator 9. Drive chain 3. Electrical accessory socket 10. Side stand 4. Fuel tank and fuel filler cap 11. Gear-change pedal 5. Battery and fuse boxes 12.
  • Page 15 Parts Identification PARTS IDENTIFICATION Tiger 800 (continued) 26 25 15. Rear light 23. Clutch cable 16. Rear brake fluid reservoir 24. Engine oil level sight glass 17. Oil filler cap 25. Rear brake pedal 18. Mirror 26. Rear suspension spring pre-load 19.
  • Page 16 Parts Identification Tiger 800XC 10 9 Headlight 8. Rear wheel adjuster 2. Front indicator 9. Drive chain 3. Electrical accessory socket 10. Side stand 4. Fuel tank and fuel filler cap 11. Gear-change pedal 5. Battery and fuse boxes 12. Radiator/Coolant pressure cap 6.
  • Page 17 Parts Identification Tiger 800XC (continued) 27 26 15. Rear light 24. Clutch cable 16. Rear brake fluid reservoir 25. Engine oil level sight glass 17. Oil filler cap 26. Rear brake pedal 18. Handguards 27. Rear suspension pre-load adjuster 19. Mirror 28.
  • Page 18 Parts Identification All Models (Tiger 800 shown) cgjo Clutch lever 8. Engine stop switch 2. Passing button 9. Front brake lever 3. Headlight dip switch 10. Starter button 4. Trip computer display 11. Ignition switch 5. Speedometer 12. Electrical accessory socket 6.

  • Page 19: Serial Numbers

    1. Engine serial number cgiv (Tiger 800 shown) VIN number (Tiger 800 shown) The engine serial number is stamped on the The Vehicle Identification Number (VIN) is engine crankcase, immediately above the stamped into the steering head area of the clutch cover.
  • Page 20 Serial Numbers This page intentionally left blank...
  • Page 21 General Information GENERAL INFORMATION Table of Contents Instrument Panel Layout............23 Speedometer and Odometer.
  • Page 22 Triumph Accessory D-lock Storage ........

  • Page 23: Instrument Panel Layout

    General Information Instrument Panel Layout 9 10 11 12 Clock 13. High beam indicator light 2. Service interval indicator 14. Low fuel level indicator light 3. Speedometer 15. Alarm/immobiliser status indicator 4. Fuel gauge light (alarm is an accessory fit) 5.

  • Page 24: General Information

    Never allow engine rpm to enter the • Trip Meter 2 'red zone' as severe engine damage may • Tyre Pressure Monitoring system - result. if fitted (available as an accessory on Tiger 800 models only) • Set up. Note: • tyre pressure monitoring...

  • Page 25: Odometer/Trip Meter

    General Information Odometer/Trip Meter Press and release button 'B' until the desired display is visible. The display will scroll through in the following order: • Journey distance • Range to empty • Journey time • Average fuel consumption • Instantaneous fuel consumption •...

  • Page 26: Trip Meter Reset

    General Information Clock Adjustment Warning Warning Do not attempt to switch between odometer and trip meter display modes or Do not attempt to adjust the clock with the reset the trip meter with the motorcycle in motorcycle in motion as this may lead to motion as this may lead to loss of loss of motorcycle control and an accident.

  • Page 27: Changing Units (Imperial, Us Or Metric)

    General Information Once both hours and minutes are correctly Changing Units (Imperial, US set, press button 'B' to confirm and t-SEt will or Metric) be visible in the display screen. Press and Units has four selectable display modes as release button 'A' until r turn is visible then described below: press button 'B'.
  • Page 28 General Information To access the units display; with the Models without TPMS: Press button 'B' motorcycle stationary and in neutral turn the and do not touch buttons 'A' or 'B' again until ignition to the ON position. UnitS is visible in the display screen. When UnitS is visible in the display screen, press Press and release button 'A' until set up is and release button 'A' until r...

  • Page 29: Abs Disable (Models With Abs Only)

    2 seconds, and the ABS system has been reset by your authorised warning light will be illuminated. Triumph dealer. If the service is overdue, the distance will be displayed as a negative To Enable the ABS number.

  • Page 30: Fuel Gauge

    Tyre Pressure Monitoring System (TPMS) Note: • TPMS is an accessory option on Tiger 800 models only. It is not available on Tiger 800XC models. Warning The daily check of tyre pressures must not cgjp_5 be excluded because of the fitment of the Fuel gauge TPMS.

  • Page 31: Tyre Pressure Sensor Serial Number

    General Information The tyre pressure monitoring system (TPMS) System Display is an accessory fitted item and must be fitted by your authorised Triumph dealer. The Warning TPMS display on the instruments will only be activated when the system has been fitted.

  • Page 32: Sensor Batteries

    TPMS system. Contact your than 12 mph (20 km) and the tyre pressure authorised Triumph dealer to have the fault signal is received. rectified. To exit the tyre pressure display, press and Tyre Pressures release button 'A' to the desired display.

  • Page 33: Replacement Tyres

    Replacement Tyres Warning Lights When replacing tyres, always have an Direction Indicators authorised Triumph dealer fit your tyres and ensure they are aware that tyre pressure When the indicator switch is sensors are fitted to the wheels (see pushed to the left or right, the page 102).

  • Page 34: High Coolant Temperature Warning Light

    Do not restart the engine until and an accident. Contact an authorised the fault has been rectified. Triumph dealer as soon as possible to have the fault checked and rectified. Severe engine damage will result from running the engine when the high coolant temperature warning light is illuminated.

  • Page 35: Alarm/Immobiliser Indicator Light

    If the indicator light remains on it indicates that the immobiliser has a malfunction that requires investigation. Contact an authorised Triumph dealer as soon as possible to have the fault checked and rectified.

  • Page 36: Tyre Pressure Warning Light

    • TPMS is an accessory option on if the numeric display seems at or close to the Tiger 800 models only. It is not standard tyre pressure when the warning available on Tiger 800XC models. light is on, a low tyre pressure is indicated The tyre pressure warning light and a puncture is the most likely cause.

  • Page 37: Ignition Key

    General Information Ignition Key Always get replacement keys from your authorised Triumph dealer. Replacement keys must be 'paired' with the motorcycle’s immobiliser by your authorised Triumph dealer. Caution Do not store the spare key with the motorcycle as this will reduce all aspects of security.

  • Page 38: Ignition Switch/Steering Lock

    General Information Ignition Switch/Steering Lock Ignition Switch Positions This is a four position, key operated switch. The key can be removed from the switch only when it is in the OFF, LOCK or P (PARK) position. TO LOCK: Turn the handlebar to the left until the arrow on the upper yoke aligns with the ignition key.

  • Page 39: Brake Lever Adjuster

    General Information Brake Lever Adjuster Warning For reasons of security and safety, always move the ignition switch to the OFF position and remove the key when leaving the motorcycle unattended. Any unauthorised use of the motorcycle may cause injury to the rider, other road users and pedestrians and may also cause damage to the motorcycle.

  • Page 40: Right Handlebar Switches

    General Information Right Handlebar Switches Warning Do not attempt to adjust the lever with the motorcycle in motion as this may lead to loss of motorcycle control and an accident. After adjusting the lever, operate the motorcycle in an area free from traffic to gain familiarity with the new lever setting.

  • Page 41: Starter Button

    General Information Left Handlebar Switches Caution Do not leave the ignition switch in the ON position unless the engine is running as this may cause damage to electrical components and will discharge the battery. Starter Button The starter button operates the electric starter.

  • Page 42: Direction Indicator Switch

    It is recommended to have handlebar Horn Button adjustments carried out by a trained When the horn button is pushed, with the technician of an authorised Triumph dealer. ignition switch turned to the ON position, the Handlebar adjustments carried out by a horn will sound.
  • Page 43 General Information To adjust the handlebars, loosen and remove Rotate the handlebar so that the etched the handlebar rear (8 mm threaded) clamp centre (longer) marking on the handlebar bolts, and then the front (10 mm threaded) aligns with the split line on the upper clamps/ clamp and riser bolts.

  • Page 44: Fuel Requirement/Refuelling

    OFF position. performance if the correct grade of fuel is used. Tiger 800 and Tiger 800XC models Do not smoke. can use unleaded fuel with an octane rating Do not use a mobile telephone.

  • Page 45: Fuel Tank Cap

    General Information Fuel Tank Cap Filling the Fuel Tank Avoid filling the tank in rainy or dusty conditions where airborne material can contaminate the fuel. Caution Contaminated fuel may cause damage to fuel system components. Fill the fuel tank slowly to help prevent spillage.

  • Page 46: Tool Kit And Handbook

    General Information Stand Warning Side Stand Overfilling the tank can lead to fuel spillage. If fuel is spilled, thoroughly clean up the spillage immediately and dispose of the materials used safely. Take care not to spill any fuel on the engine, exhaust pipes, tyres or any other part of the motorcycle.

  • Page 47: Seats

    General Information Note: Seats • When using the side stand, always Seat Care turn the handlebars fully to the left and leave the motorcycle in first To prevent damage to the seat or seat cover, gear. care must be taken not to drop or lean the seat against any surface which may damage Whenever the side stand is used, before the seat or seat cover.

  • Page 48: Rear Seat

    General Information Rear Seat To refit the seat, engage the seat's two brackets under the loops on the subframe and press down at the rear to engage in the seat lock. cgie Seat lock The seat lock is located on the rear cgif mudguard, below the rear light unit.

  • Page 49: Rider's Seat

    General Information Warning Warning To prevent detachment of the seat during The rider’s seat is only correctly retained riding, after fitting always grasp the seat and supported once the rear seat is and pull firmly upwards. If the seat is not correctly fitted.

  • Page 50: Helmet Hook

    General Information Reposition both seat height adjusters to the Helmet Hook higher or lower position as required. Ensure A helmet can be secured to the motorcycle both adjuster rails are fully engaged in their using the helmet hook located on the left brackets on the seat.

  • Page 51: Triumph Accessory D-Lock Storage

    Ensure the flat area above the hook Space is provided under the rear seat to store is not obstructed by the helmet strap, as this a Triumph accessory D-lock (available from will prevent the rear seat engaging correctly. your Triumph dealer).

  • Page 52: Electrical Accessory Socket

    5 Amps. accelerations, except in an emergency. A plug, suitable for use with the accessory • Do not ride at speeds greater than 3/4 of socket, is available from your authorised maximum engine speed. Triumph dealer.

  • Page 53: Safe Operation

    Maintenance and environment. Adjustment section or see your authorised Triumph dealer for the action required to return the motorcycle to a safe operating condition. Warning Failure to perform these checks every day before you ride may result in serious motorcycle damage or an accident causing serious injury or death.
  • Page 54 General Information Check: Brake Pads: There should be more than 1.5 mm of friction material remaining on all Fuel: Adequate supply in tank, no fuel leaks the pads (page 92). (page 44). Brake Fluid Levels: No brake fluid leakage. Engine Oil: Correct level on dipstick. Add Brake fluid levels must be between the MAX correct specification oil as required.
  • Page 55 How to Ride the Motorcycle HOW TO RIDE THE MOTORCYCLE Table of Contents To Stop the Engine ............56 To Start the Engine .

  • Page 56: To Stop The Engine

    How to Ride the Motorcycle To Stop the Engine ccmh Engine stop switch To Start the Engine 2. Starter button Check that the engine stop switch is in the 3. Neutral indicator light RUN position. 4. ON position Ensure the transmission is in neutral. 5.

  • Page 57: How To Ride The Motorcycle

    How to Ride the Motorcycle • A transponder is fitted within the turn engine Caution immobiliser. ensure immobiliser functions correctly, The low oil pressure warning light should always have only one of the ignition go out shortly after the engine starts. keys near the ignition switch.

  • Page 58: Moving Off

    How to Ride the Motorcycle Moving Off Warning Pull in the clutch lever and select first gear. Open the throttle a little and let out the clutch Take care to avoid opening the throttle too lever slowly. As the clutch starts to engage, far or too fast in any of the lower gears as open the throttle a little more, allowing this can lead to the front wheel lifting from...

  • Page 59: Braking

    How to Ride the Motorcycle Braking Warning WHEN BRAKING, OBSERVE THE FOLLOWING: Close the throttle completely, leaving the clutch engaged to allow the engine to help slow down the motorcycle. Change down one gear at a time such that the transmission is in first gear when the motorcycle comes to a complete stop.
  • Page 60 (see ABS warnings below/over). Riding with your foot on the brake pedal Triumph strongly recommends that all or your hands on the brake lever may riders take a course of instruction, which actuate the brake light, giving a false includes advice on safe brake operation.

  • Page 61: Abs (Anti-Lock Brake System) - (If Fitted)

    How to Ride the Motorcycle ABS (Anti-Lock Brake System) - ABS Warning Light (if fitted) When the ignition switch is turned to the ON position, it is normal for the ABS warning light to flash Warning on and off (see page 33). If the ABS warning light is constantly illuminated it indicates that Where fitted, ABS prevents the wheels the ABS function is not available because:...

  • Page 62: Parking

    ABS braking system. Do not continue to ride for longer than is necessary with the indicator light illuminated. In the event of a fault, contact an authorised Triumph dealer as soon as possible to have the fault checked and rectified. In this situation,...

  • Page 63: Considerations For High-Speed Operation

    If Warning parking inside a garage or other structure, be sure it is well ventilated and the Only operate this Triumph motorcycle at motorcycle is not close to any source of high speed in closed-course on-road flame sparks.

  • Page 64: General

    How to Ride the Motorcycle Brakes Check that the front and rear brakes are Warning functioning properly. handling characteristics Tyres motorcycle at high speed may vary from those you are familiar with at legal road High-speed operation is hard on tyres, and speeds.

  • Page 65: Engine Oil

    How to Ride the Motorcycle Engine Oil Electrical Equipment Make certain that the engine oil level is Make certain that the headlight, rear/brake correct. Ensure that the correct grade and light, direction indicators, horn, etc. all work type of oil is used when topping up. properly.
  • Page 66 How to Ride the Motorcycle This page intentionally left blank...

  • Page 67: Accessories, Loading And Passengers

    Never exceed the maximum vehicle high speed in closed-course on-road loading weight of: competition or on closed-course racetracks. Tiger 800 - 225 kg (496 lb) High-speed operation should only then be attempted by riders who have been Tiger 800XC - 223 kg (492 lb).
  • Page 68 Accessories, Loading and Passengers Warning Warning Your passenger should be instructed that The handling and braking capabilities of a he or she can cause loss of motorcycle motorcycle will be affected by the presence control by making sudden movements or of a passenger.
  • Page 69 Accessories, Loading and Passengers Warning Warning Do not carry a passenger unless he or she If the passenger seat is used to carry small is tall enough to reach the footrests objects, they must not exceed 5 kg in provided. weight, must not impair control of the motorcycle, must be securely attached and A passenger who is not tall enough to...
  • Page 70 Accessories, Loading and Passengers This page intentionally left blank...
  • Page 71 Maintenance and Adjustment MAINTENANCE AND ADJUSTMENT Table of Contents Scheduled Maintenance............74 Engine Oil .
  • Page 72 Suspension Setting Chart - Tiger 800 only ........
  • Page 73 Maintenance and Adjustment Direction Indicator Lights ............113 Bulb Replacement .

  • Page 74: Scheduled Maintenance

    Only an authorised Triumph dealer will have this knowledge Triumph Motorcycles cannot accept any and equipment. responsibility for damage or injury resulting from incorrect maintenance or improper Since incorrect or neglected maintenance adjustment.

  • Page 75: Maintenance And Adjustment

    Engine and oil filter - renew • • • • • • • Valve clearances - check/adjust • Air cleaner - renew • Autoscan - carry out a full Autoscan using the Triumph • • • • • diagnostic tool • • • • •...
  • Page 76 Maintenance and Adjustment Operation Description Odometer Reading in Miles (km) or Time Period, whichever comes first First Service Annual Mileage Based Service Service Every Year 6,000 and 12,000 24,000 18,000 (800) (20,000) (40,000) 1 month (10,000) 30,000) Brake fluid - renew Every 2 years, regardless of mileage •...

  • Page 77: Engine Oil

    Maintenance and Adjustment Engine Oil Oil Level Inspection cbnz In order for the engine, transmission, and clutch to function correctly, maintain the engine oil at the correct level, and change the oil and oil filter in accordance with scheduled maintenance requirements. Warning Motorcycle operation with insufficient, deteriorated, or contaminated engine oil...

  • Page 78: Oil And Oil Filter Change

    Maintenance and Adjustment Start the engine and run at idle for Oil and Oil Filter Change approximately five minutes. Stop the engine, then wait for at least three minutes for the oil to settle. Note the oil level visible in the sight glass. When correct, oil should be visible in the sight-glass at a point mid-way between the upper (maximum) and lower (minimum)

  • Page 79: Disposal Of Used Engine Oil And Oil Filters

    Running the engine with low oil pressure will cause engine Unscrew and remove the oil filter using damage. Triumph service tool T3880313. Dispose of the old filter in an environmentally friendly Ensure that the low oil pressure warning light way.

  • Page 80: Cooling System

    Maintenance and Adjustment Do not use mineral, vegetable, non-detergent Cooling System oil, castor based oils or any oil not ensure efficient conforming to the required specification. The engine cooling, check use of these oils may cause instant, severe the coolant level each engine damage.

  • Page 81: Coolant Level Inspection

    Never swallow anti-freeze or any of the motorcycle coolant. Note: • HD4X Hybrid coolant, supplied by Triumph, is pre-mixed and does not need to be diluted prior to filling or topping up the cooling system. cgii 1. Expansion tank 2. MAX mark 3.

  • Page 82: Coolant Level Adjustment

    Reduced cooling system efficiency may cause the engine to overheat and suffer severe damage. Coolant Change Have the coolant changed by an authorised Triumph dealer in accordance with scheduled maintenance requirements. cgis Expansion tank (fuel tank shown removed for clarity) 2.

  • Page 83: Radiator And Hoses

    Check the radiator hoses for cracks or deterioration, and hose clips for tightness in accordance with scheduled maintenance requirements. Have your authorised Triumph dealer replace any defective items. Check the radiator grille and fins for obstructions by insects, leaves or mud. Clean off any obstructions with a stream of low- pressure water.

  • Page 84: Inspection

    Warning Always be alert for changes in the 'feel' of the throttle and have the throttle system checked by an authorised Triumph dealer if any changes are detected. Changes can be due to wear in the mechanism, which could lead to a sticking throttle.
  • Page 85 Rotate the 'opening' cable adjuster at the Ride carefully to your nearest authorised throttle grip end such that it has an equal Triumph dealer and have him check the amount of adjustment in each direction. throttle system thoroughly before riding again.

  • Page 86: Clutch

    Maintenance and Adjustment Clutch Inspection Check that there is 2 - 3 mm clutch lever free play at the lever. If there is an incorrect amount of free play, adjustments must be made. Adjustment Turn the adjuster sleeve until the correct amount of clutch lever free play is achieved.

  • Page 87: Drive Chain

    Therefore, always replace worn or damaged chains using genuine Triumph parts supplied Caution by an authorised Triumph dealer. Do not use a pressure wash to clean the...

  • Page 88: Chain Free-Movement Inspection

    Maintenance and Adjustment Chain Free-Movement Inspection Chain Free-Movement Adjustment The vertical movement of the drive chain must be in the range 20 - 30 mm. cgjt Maximum movement position cdga 1. Adjuster bolt Warning 2. Adjuster bolt lock nut Before starting work, ensure...

  • Page 89: Chain And Sprocket Wear Inspection

    1 pin to the pin centre of the 21 pin. authorised Triumph dealer take remedial Since the chain may wear unevenly, take action before you attempt to ride the measurements in several places.
  • Page 90 The use of non-approved chains may result in a broken chain or may cause the chain to jump off the sprockets. Use a genuine Triumph supplied chain as specified in the Triumph Parts Catalogue. Never neglect chain maintenance and always have chains installed by an...

  • Page 91: Brakes

    Maintenance and Adjustment Brakes After fitting new brake discs and/or pads avoid extreme braking, ride with caution and allow for greater braking distances during the Brake Wear Inspection breaking-in period. Warning Brake pads must always be replaced as a wheel set. At the front, where two calipers are fitted on the same wheel, replace all the brake pads in both calipers.

  • Page 92: Brake Pad Wear Compensation

    It is dangerous to operate the motorcycle under such conditions and your authorised Any absorbed moisture will greatly reduce Triumph dealer must rectify the fault the boiling point of the brake fluid causing before riding. a reduction in braking efficiency.

  • Page 93: Front Brake Fluid Level Inspection And Adjustment

    Maintenance and Adjustment Front Brake Fluid Level Inspection Rear Brake Fluid Inspection and and Adjustment Adjustment 1. Rear brake fluid reservoir Front brake fluid reservoir, upper 2. Upper level line level line 3. Lower level line 2. Lower level line To inspect the fluid level: The brake fluid level in the reservoirs must be kept between the upper and lower level lines...

  • Page 94: Brake Light Switches

    If there has been an appreciable drop in Caution the level of the fluid in either fluid reservoir, consult your authorised Triumph To prevent risk of injury from the dealer for advice before riding. Riding with motorcycle falling during the inspection,...

  • Page 95: Inspecting The Steering (Headstock) Bearings For Free Play

    If the wheel bearings in the front or rear wheel allow play in the wheel hub, are noisy, or if the wheel does not turn smoothly, have your authorised Triumph dealer inspect the wheel bearings. The wheel bearings must be inspected at the...

  • Page 96: Front Suspension

    Maintenance and Adjustment Front Suspension Rear Suspension Front Fork Inspection Suspension Setting Chart - Tiger 800 only Examine each fork for any sign of damage, scratching of the slider surface, or for oil Loading Spring Pre-Load¹ leaks. Solo Riding If any damage or leakage is found, consult an authorised Triumph dealer.

  • Page 97: Rear Suspension Adjustment

    30 'clicks' anti-clockwise from the Rear Suspension Adjustment fully clockwise position. The rear suspension unit on Tiger 800 is • The Tiger 800XC is delivered from adjustable for spring pre-load. The rear the factory with the spring pre-load...

  • Page 98: Rebound Damping Adjustment - Tiger 800Xc Models Only

    The Tiger 800XC is delivered from an accident. factory with rebound adjuster turns Tiger 800 models are equipped with tubeless anti-clockwise from fully tyres, valves and wheel rims. Use only tyres clockwise position. marked 'TUBELESS' and tubeless valves on rims marked 'SUITABLE FOR TUBELESS...
  • Page 99 Maintenance and Adjustment Warning Do not install tube-type tyres on tubeless rims. The bead will not seat and the tyres could slip on the rims, causing rapid tyre deflation that may result in a loss of vehicle control and an accident. Never install an inner tube inside a tubeless tyre.

  • Page 100: Tyre Inflation Pressures

    Some brands of approved tyre marked Alternatively, ask your authorised Triumph 'TUBELESS' may be suitable for use with dealer to inspect your wheels and tyres. an inner tube. Where this is the case, the tyre wall will be marked with text...

  • Page 101: Tyre Wear

    Only operate this Triumph motorcycle at high speed in closed-course on-road Tyre Wear competition or on closed-course racetracks. High-speed operation should only then be attempted by riders who have been...

  • Page 102: Tyre Replacement

    Always consult your authorised Triumph dealer for tyre replacement, or for a safety All Triumph motorcycles are carefully and inspection of the wheels, spokes and tyres. extensively tested in a range of riding conditions to ensure that the most effective...
  • Page 103 Warning Always have tyres and inner tubes fitted and balanced by your authorised Triumph dealer If a tyre or inner tube sustains a puncture, who has the necessary training and skills to the tyre and inner tube must be replaced.
  • Page 104 Warning When replacement tyres or inner tubes are Tyres and inner tubes that have been used required, consult your authorised Triumph on a rolling road dynamometer may dealer who will arrange for the tyres and become damaged. In some cases, the...

  • Page 105: Battery

    Maintenance and Adjustment Battery Battery Removal Warning Under some circumstances, the battery can give off explosive gases; keep sparks, flames cigarettes away. Provide adequate ventilation when charging or using the battery in an enclosed space. The battery contains sulphuric acid (battery acid).

  • Page 106: Battery Disposal

    Maintenance and Adjustment Battery Disposal Battery Discharge Should the battery ever require replacement, the original battery must be handed to a Caution recycling agent who will ensure that the dangerous substances from which the battery The charge level in the battery must be manufactured pollute maintained to maximise battery life.

  • Page 107: Battery Maintenance During Storage And Infrequent Use Of The Motorcycle

    For help with selecting a battery charger, Motorcycle checking the battery Voltage or battery charging, contact your local authorised During storage or infrequent use of the Triumph dealer. motorcycle, inspect the battery Voltage weekly using a digital multimeter. Follow the manufacturer's instructions supplied with the Warning meter.

  • Page 108: Battery Installation

    Should the battery Voltage fall below 12.7 Volts, the battery should be charged using a Triumph approved battery charger. Always follow the instructions supplied with the battery charger. For extended periods of storage (beyond two...

  • Page 109: Fuse Identification

    Maintenance and Adjustment Fuse Identification The fuse identification numbers listed in the tables correspond with those printed on the A blown fuse is indicated when all of the fuse box covers, as shown below. Spare fuses systems protected by that fuse become are located at right angles to the main fuses inoperative.

  • Page 110: Headlights

    Maintenance and Adjustment Headlights Caution Headlights Do not cover the headlight or lens with any item likely to obstruct air flow to, or Warning prevent heat escaping from, the headlight lens. Adjust road speed to suit the visibility and Covering headlight lens during...

  • Page 111: Headlight Adjustment

    Maintenance and Adjustment Headlight Adjustment Headlight Adjustment Lever for Loaded Conditions Each headlight can be adjusted by means of vertical and horizontal adjustment screws located on the rear of each headlight. In addition, the headlight is equipped with an easily accessible adjuster to allow the vertical adjustment to be corrected when the motorcycle is fully loaded.

  • Page 112: Headlight Bulb Replacement

    Use a genuine Triumph supplied headlight Disconnect the multi-plug from the bulb. bulb as specified in the Triumph Parts Detach the bulb retainer from the hook on Catalogue. the headlight assembly and rotate it away Always have replacement headlight bulbs from the bulb as shown.

  • Page 113: Rear Light/Licence Plate Light

    Maintenance and Adjustment Rear Light/Licence Plate Direction Indicator Lights Light Bulb Replacement Rear Light/Licence Plate Light Replacement The rear light unit is a sealed, maintenance free LED unit. The licence plate light is integral to the rear light unit. celc 1.

  • Page 114: Bank Angle Indicators

    Use of a motorcycle with bank angle indicators worn beyond the maximum limit when 10 mm of the bank indicator remains (Tiger 800) or when 5 mm of the bank indicator remains (Tiger 800XC) will allow the motorcycle to be banked to an unsafe angle.

  • Page 115: Cleaning

    Maintenance and Adjustment Cleaning Preparation for Washing Before washing, precautions must be taken Frequent, regular cleaning is an essential part to keep water off the following places. of the maintenance of your motorcycle. If regularly cleaned, the appearance will be Rear opening of the exhausts: Cover with a preserved for many years.

  • Page 116: Where To Be Careful

    Maintenance and Adjustment Where to be Careful After Washing Avoid spraying water with any great force Remove the plastic bags and tape, and clear near the following places: the air intakes. • Instruments Lubricate the pivots, bolts and nuts. • Brake cylinders and brake calipers Test the brakes before motorcycle operation.

  • Page 117: Unpainted Aluminium Items

    Maintenance and Adjustment Unpainted Aluminium Items Windscreen Cleaning Items such as brake and clutch levers, wheels, engine covers, top and bottom yokes on some models must be correctly cleaned to preserve their appearance. Please contact your dealer if you are unsure which components your motorcycle...

  • Page 118: Washing

    Maintenance and Adjustment Washing Prepare a mixture of cold water and mild Warning automotive cleaner. Do not use a highly Never attempt to clean the windscreen alkaline soap commonly found while the motorcycle is in motion as commercial car washes because it leaves a releasing the handlebars may cause loss of residue.

  • Page 119: Care Of Leather Products

    • Avoid exposure of your leather product to high levels of salt, for example sea/salt Your Triumph leather product is a natural water or road surfaces that have been product and lack of care can result in damage treated during the winter for ice and and permanent wear.
  • Page 120 Maintenance and Adjustment This page intentionally left blank...

  • Page 121: Storage

    Petrol is extremely flammable and can be HD4X Hybrid OAT coolant, as supplied by explosive under certain conditions. Turn Triumph, is pre-mixed and requires no the ignition switch off. Do not smoke. dilution) and distilled water solution (see Make sure the area is well ventilated and page 80).
  • Page 122 Storage Preparation after Storage Crank the engine on the starter motor several times until the oil pressure light goes out. Install battery removed) (see Refit the spark plugs, tightening to 12 Nm, page 108). and start the engine. If the motorcycle has been stored for more Check and if necessary correct the tyre than four months, change the engine oil (see pressures (see page 127).

  • Page 123: Specifications

    Specifications SPECIFICATIONS Tiger 800 Tiger 800XC Dimensions Overall Length ..... 2,215 mm (87.2 in) 2,215 mm (87.2 in) Overall Width ..... .
  • Page 124 Specifications Tiger 800 Tiger 800XC Performance Maximum Power (95/1/EC) ... 70 kW at 9,300 rpm 70 kW at 9,300 rpm (95 PS/94 bhp) (95 PS/94 bhp) Maximum Torque ....
  • Page 125 Specifications Tiger 800 Tiger 800XC Fuel System Type ......Electronic Fuel...
  • Page 126 Specifications Tiger 800 Tiger 800XC Transmission Transmission Type ....6 Speed, 6 Speed, Constant Mesh Constant Mesh Clutch Type ......
  • Page 127 Tiger 800 Tiger 800XC Tyres Triumph Recommended Tyre Sizes: Front Size......100/90 - 19 90/90 - 21 Rear Size .
  • Page 128 Specifications Tiger 800 Tiger 800XC Approved Road Tyres: Option 1, Front ..... Pirelli Scorpion Trail Pirelli Scorpion Trail Standard specification Standard specification Option 1, Rear .
  • Page 129 Metzeler MCE Karoo (T) *The permissible maximum speed for dual purpose tyres is 60 mph (96 km/h). ‡Dual purpose tyres (approved by Triumph for off road and on road use in some countries only). Warning Tyre pressures which have been reduced for off-road riding will impair on-road stability.
  • Page 130 Rear ......1.5 bar (22 lb/in²) Tiger 800 Tiger 800XC Electrical Equipment Battery Type.
  • Page 131 Coolant ......Triumph HD4X Hybrid OAT coolant Bearings and Pivots.....
  • Page 132 Specifications This page intentionally left blank...
  • Page 133 Index INDEX Cooling System ..... 80 Change......82 Accessories .
  • Page 134 Switch/Steering Lock ... . . 38 Tiger 800 ......96...
  • Page 135 Index Talk to Triumph ..... . 4 Vehicle Identification Number ..19 Throttle Control .
  • Page 136 Index This page intentionally left blank...

This manual is also suitable for:

Tiger 800xc

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