Starting Circuit; General Fault Finding - Starter Motor And Relay - Triumph 2012 Tiger 800 Service Manual

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General Information

Starting Circuit

All Triumph models are equipped with an electric start system. This system consists of a starter relay, starter motor, starter
switch, sidestand switch, engine stop switch, cl utch switch and the sprag cl utch. The starter motor is connected to the
starter relay and the battery by heavy duty cables in order to su pply the large currents required by the motor to start the
engine. When the starter button is pressed the relay is energised, which then al lows cu rrent to the starter motor. The
starter motor will not operate unless the clutch lever is pulled in. Also, the starter will not operate if the sidestand is down,
unless the transmission is in neutra l. If the starter motor does not operate, the following basic checks must be carried out
before further diagnosis is performed:
Check the engine · stop switch is in the ' RU N' position.
Check the battery terminals a re clea n and tight.
Check the frame and engine earth connections a re clean, tig ht and free from corrosion.
Ensure the battery is fully charged and i n good condition.
Check that any fuse in the circuit is not blown and is of the correct rating.
Using the triumph d iagnostic tool, check the operation of the neutral switch or gear position sensor (if
fitted), sidestand and clutch switches.
Note:
On all new models from Daytona 675 onwards, which use a CAN connection between the
instruments and the ECM, the engine will not crank if the instruments are disconnected.
Rectify any defects as necessary.

General Fault Finding - Starter Motor and Relay

Symptom
'
Starter relay does not click, starter motor does not turn
Starter motor turns slowly
Starter relay cl icks but engine does turn over
Starter moto r turns but engine does not tu rn over
1.20
Possible cause<s>
Battery discharged or defective
Blown main or starter relay fuse
Defective starter relay wiring or starter switch
Check that the sidestand, transmission and clutch lever are
positioned for engine starting I.E. transmission in neutral,
clutch lever pulled in and the sidestand down
Defective alarm system � ensu re any alarm fitted is working
correctly
Battery discharged or defective
Loose, corroded or dirty battery connections
Loose, corroded or dirty starter motor or starter relay
connections
Defective starter motor
Loose, corroded or dirty battery g round connections
Battery discharged or defective
Crankshaft does not turn due to engine defect
Defective starter motor
Starter cable open circuit
Defective starter relay
Defective sprag clutch
Defective idler gear, reduction gear or s t arter motor
Manual
SeNice
Tiger
-
800 and
800XC
Tiger

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